Gilbert W wanted a CARB-legal solution for more power on his daily driven G37 sedan.  We’ve had great success with our past Stillen Supercharger builds and this forced-induction kit would be ideal for Gilbert’s needs.

 

Installation of the Stillen kit is straightforward. We use one-step colder GT-R spark plugs and a 19-row oil cooler:

 

 

Better breathing on the exhaust side courtesy of a full Fast Intentions exhaust system:

 

Gilbert wanted improved handling without unnecessary harshness. The TEIN mono flex coil-over system with active EDFC allows on-board and speed-sensitive dampening adjustments! We installed a similar setup on Tetsuya’s 350z earlier this year. SPC F/R control arms were installed followed by a full alignment:

 

A relatively new item for Z/G owners is this trick adjustable clutch pedal box from RJM Performance. It offers improved driveability in terms of clutch-pedal engagement and that annoying shudder we’ve all experienced in Nissan’s Z/G manual transmissions:

 

The PLX Devices multi-gauges are becoming a popular method for monitoring engine vitals. Gilbert is using their Bluetooth “Kiwi” interface allowing display through smart phones. We did a neat install of this unit in Steve’s Vortech G35:

 

With the supercharger and exhaust in place we dyno tuned Gilbert’s G37. Baseline numbers were 283hp/241tq and it is now making 417hp/319tq to the wheels.  This is a gain of +134hp/78tq which once again shows how consistent power output has been with these kits!

Enjoy the Ride, Gilbert!

 

 

Alex T is the owner of this pretty Black Cherry Z34 and he visited Z Car Garage on referral from our boost junkie friend and customer Juan F.  To satisfy Alex’s desire for forced induction we installed a Stillen supercharger kit that was actually used on Grant K’s Nismo 370z.

 

Out of the box, this older Stillen kit left plenty of room for improvement so we invested in several upgrades like 1000cc injectors, Aeromotive high-flow fuel pump, pulley and these engine oil/automatic transmission coolers:

 

The transmission received a GTM valve-body upgrade and stock bypass valve was replaced with a blow-off valve:

 

Fast Intentions test pipes replace factory cats:

 

To put the power down more effectively we installed a Quaife limited-slip differential, using the stock 3.36 R&P:

 

With all of the modifications and UPREV tuning Rob extracted 435hp/343tq to the wheels. This is a 147hp/104tq gain over stock:

 

To monitor vitals Alex chose PLX Device’s OBD2 multi-gauge. We first installed this trick, wireless sensor/gauge package on Steve’s G35 with an iPhone interface.  For Alex’s Z34 the multi-gauge was seamlessly integrated into the OEM pod:

We love the brilliant display and wealth of data that can be accessed:

 

Enjoy the Ride Alex!

Check out more pictures in the gallery:
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June felt like Stillen Supercharger month at the shop. Since Stillen has made significant changes to their kit including the use of a Vortech blower, this is now a very popular choice for great power gains and CARB-friendliness. Naturally, Z/G enthusiasts are lining up to enjoy some boost!

We have three Stillen S/C builds to report. Let’s start with Daly C’s  2009 G37 Sedan. You might notice that the kit still uses the pretty “Stillen” cast intake manifold with dual throttle bodies on one side:

 

Here are a few in-progress pics of the install. Daly has GTM oil and tranny coolers and GTR one-step colder spark plugs:

 

While the G was here we gave Daly a full 30k service for peace of mind and upgraded Stoptech brake pads. The before/after:

 

So how does the Stillen kit perform? With the baseline CAN tune from Stillen, it produced 373hp/282tq to the wheels. This is an improvement of 89hp/40tq with most of the gains only noticeable after 4krpm:

 

Rob’s tuning however, turns Daly’s G into a different beast now making 414hp/317tq to the wheels. This is a significant peak increase of 38hp/35tq to the wheels over the base tune! More importantly, the gains are available throughout the entire rev range. Lots of area under the curve to enjoy!

 

It’s always gratifying to see total gains above baseline, so here is what the +130hp/75tq improvement looks like:

 

Daly we love your sleeper G37 sedan. Tune in next week for the second Stillen build!

 

Eric M came to Z Car Garage to sort out some running issues on his VQ35-swapped 240sx drift car. What’s that you say? A 350z engine in a 240sx?! This engine swap has actually been quite popular and offers a few advantages over the more common SR/RB/2JZ/LSx drivetrains.

 

When Eric first came in his car was NA. Rob made a few quick fixes and UPREV tuned with considerable improvements. The VQ made 263hp/247tq at the wheels:

Eric needed more power so he installed a Vortech supercharger and came back to us for tuning. With 395hp/344tq to the wheels keeping those rear tires spinning would be easy!

 

Here is Eric in action at a recent drifting event. Turn up the volume and listen to that VQ scream!

 

Eric had an epic race weekend finishing 7th place out of 75 total drivers and only 16 qualifiers! He had no problem matching this 780hp 2JZ-powered Lexus…look how close they are!

 

Great driving Eric, and thanks for letting us work on your drift machine!

 

In 2012 Erik  M. came to Z Car Garage with his bonestock G35 Coupe. With 100k miles on the odometer Erik was confronted with every enthusiast’s  dilemma: sell it off or keep it? Z’s and G’s are hard to let go and Erik chose to modify his car so we gave him the ZCG essentials: JWT POP charger intake, Motordyne plenum spacer, Bassani cat-back exhaust system, JWT clutch/flywheel, Koni shocks, and Hotchkis sway bars:

 

Here is the stock exhaust vs the sweet sounding Bassani system:

 

JWT intake, JWT heavy duty clutch and flywheel (a prudent upgrade for future power mods!)

 

Stock vs Koni dampers plus Hotchkis sways:

 

We also performed full 90k services and Erik was off enjoying his G…until he came back for a Stoptech Sport Kit to improve braking. Early last year he stopped by ZCG to consult with Rob on Forced Induction…Erik wanted boost and it would be in the form of a Vortech V-3 supercharger kit!

 

The build started in Fall ’13, with upgrades like an oil cooler, 900cc Bosch injectors, Aeromotive 340 fuel pump and everything powdercoated satin black-Erik wanted things low profile. This Vortech build was far from ordinary as we planned to run E85 (ethanol) to make more power. What’s the deal with E85?  Tuners have been using this “alternative” fuel for years  to extract power from forced induction setups. Specifically, E85 has an octane rating approaching 105; a significant jump from your typical 91-octane premium pump gas, but for about the same price. This higher octane rating allows wider tuning capabilities,  increasing power and reducing the chance of detonation with high compression or boosted applications.

 

Here are few key benefits of E85:

1. The higher autoignition temperature of Ethanol (689 degrees F, compared to gasoline’s 475 degrees F) enables E85 to be more knock-resistant and handle more boost or higher compression.
2. E85 initiates a cooler intake charge, allowing for higher boost pressure.
3. E85’s higher resistance to detonation (autoignition) allows tuners to implement more aggressive ignition timing, for improved combustion efficiency.
4. E85 can actually be cheaper to run than gasoline, especially compared to high-octane race gas. As I write this, 100 octane is $7.65 and 91 octane is 4.09 compared to E85 which is 3.72.

 

 

Running E85 is straightforward but critical components are needed as well as tuning. First, E85 requires larger injectors to compensate for 40-50% increase in fuel demand. Second, an aftermarket ECU allows tuning of fuel/timing maps. We used 900c injectors, a Haltech ECU and Flex Fuel Sensor from Zeitronix:

 

 

Playing with ethanol-to-gasoline mixtures or periodically switching from gasoline to E85 requires changes in fuel pressures. Switching over isn’t a simple run-to-the-pump-and-fill scenario and that’s the beauty of the Haltech…Erik can run 91 octane, E85, E70, E30 etc. without worrying about manually adjusting timing and A/F!

Erik keeps tabs on engine and air/fuel vitals with a gauge display from Zeitronix. We mounted it stealthily in place of the OEM retractable unit:

 

So does E85 really make a difference? The answer is a resounding YES! The G35 baseline dyno’d at 249hp/226tq and the Vortech helped increase power to 422hp/342tq to the wheels on 91 octane:

 

 

With the Haltech and E85, were able to extract 30hp/26tq at the same boost level! Final numbers are 462hp/368tq:

 

We think Erik loves the newfound power…he already took his G35 to the Wednesday Night Fun Drags at Sears Point recently with great results.  Before and after the Vortech/E85.  Erik ran a 14.6@97mph vs 13.6@111mph:

 

With some drag radials and urethane differential bushings Erik is hoping to cure wheel hop issues and dip into the 12’s! Maybe even lower as he plans to do a high compression built engine…of course using E85!

Enjoy the Ride Erik!