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PARTS: Z Car Garage CV Axles for Steven’s 1972 Hakosuka Skyline

Filed under: Parts,Performance,Skyline
by Alvin G @ 2:40 pm on December 20, 2024

 

We love to see owners installing our Z Car Garage CV Axles on their vintage Nissans and Datsuns. Steven added a set to his gorgeous 1972 Skyline GT-X that he performed a full restoration on in New Zealand.


Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. These are 100% bolt-in replacing your half-shafts and does not use aluminum adapters commonly found in aftermarket units. Over 250+ CV axle kits on client cars with unanimous positive feedback.

  
 

Steven shares his experience replacing the original half shafts with ZCG CV Axles on his Hakosuka Skyline…

“I decided to upgrade as my overall goal was to build one of the best Skylines in the world, having the old clunky axles wasn’t going to fit the bill. It helped to see photos on the website of Hako’s with them installed (see Ray and Julio’s Hako’s) however still nervous about how the quality would stand up to certification in New Zealand. After a lot of online research I chose on the ZCG CV Axles and rapt with the results.

 

Steven kindly shared installation photos (more in the gallery below) with us:

“As always when buying stuff from half way across the world I am very nervous however the website looked great and the buying/shipping process was simple. The Axles were extremely well made and packaged, we have very tough certification rules in New Zealand however the certifier had no issues with the axles. They were as simple as undoing 4 bolts on each end of the factory axles dropping it out and putting the CV Axles in place and doing up the bolts. Absolutely no modifications and nothing more than a 14mm spanner needed.”

 

Super stoked to hear Steven enjoying the axles, enjoy this video of his installation:

“The noticeable benefits were noise reduction, smoothness of rear suspension movements and they look great”

 

Skyline Dreams

 

The Hakosuka Skyline is undeniably a JDM icon. We asked Steven about his history with Japanese classics and his dream to own the original Skyline…

“Life time goal starting out in 2005 with a 1998 Nissan Skyline GT (4Door) in Grey, moving onto a 1998 Nissan Skyline GTT in 2007 (2 Door) in Red, to a 1999 Nissan Skyline GTR in 2020 in white I was well down the path of getting to the dream of trading my way to own a Hakosuka. The GTR market went crazy in 2022 so I made the most of the opportunity to sell and bank the money for when I finally manage to locate the right Hakosuka as I knew I would need every cent for the rebuild. Having never been to Japan and not speaking a word of Japanese I came across Scott Palmer from Nippon2u, he was an Aussie so we could have a good yarn and he happened to have the car (1972 Nissan Skyline GT-X KGC10 13,678kms, Grade 3.5, L20, 2HT, 5 Speed) but laughed when I said I was keen on purchasing it as the prices were crazy and the rebuild costs to have it clear certification in NZ were enormous given its 50 year old thin steel.”

 

“These cars are the pinnacle of Japan’s motorsport history, so I knew it wasn’t going to be easy the auction was 11:56am on 7 th April 2023 and we set a price of 6,860,000 yen but that was soon passed to 6,905,000 yen and still didn’t meet the reserve. I just needed to take the leap and hope it was a solid car as with auction fees etc. it came to 8,120,000 yen…on par with the market and still cheaper than an R34 GTR in NZ. Finally on the 21 June it was on the ship with Dolphin shipping and arrived in Auckland on 6 th July, 4 months after auction. Walking into the PTS logistics office I had no idea if the car would even run or roll, the car luckily was exactly how I imaged it to be, original/solid but needing a good restoration.”

The Restoration

 

Steven’s goal for the restoration was to build the car utilizing best in the world components.

“Even before it arrived in New Zealand I had developed a project plan with what I deem the best of the best in their respective fields. I wanted to do as much as possible but also wanted to make sure we achieved the highest quality finish possible, and I think this is the high quality example of the Hakosuka in the world. I stripped the car down to a bare shell within days and started restoring everything whilst moving the body and drivetrain to the professionals. Spent hours building custom brake lines, stripping subframes, machining/pressing/customise mounts. Chris Calder of Waipukarau long term friend and in my opinion the best painter in the country. Full bare metal, rotisserie strip down and paint job which included the cutting and flaring of rear guards, complete replacement rear panel and unstitching a lot of the panels to treat. Smoothing of engine bay, removal of body holes for aerial and front bonnet centre trim. The car was also fully sealed underneath.”

 

“Engine was removed and sent to PPRE in Whanganui which they were keen to get their hands into as a change from their normal rotary engine building. Gareth was given a bit of a free licence to make the engine the best it can…”
– Haltech Nexus R3 and PD16 Computers
– Nissan r35 GTR Coils
– Ported and Polished Cylinder Head and Manifold
– Fully custom built stainless steel headers and exhaust
– Custom build in tank fuel system
– L20 2L Engine, 141hp at the wheels
– EFI Hardware full ITB kit, fuel injection system, inlet manifold with Billet distributor
and sensors and electronic accelerator.

 

“Rear CV axles we sourced and imported from Rob Fuller @zcargarage in the San Jos California and fitted perfectly. Front adjustable suspension was built by Evan @ Speedfactor in Tauranga, they were able to build a coil over system which bolted in directly along with all of the necessary reports for certification.”

 

“Bede Stevenson at bspeed engineering custom built the engine rocker cover Along the way I had a few great mates that helped with guidance as they are at the top of their field especially Isaac Probert and the team at Manawatu Auto Electrical. They completely re wired the car from scratch which involved some technical programming of the two Haltech computers as well as an incredible attention to detail. This included me having the opportunity to build the front wiring loom alongside Isaac and learn a few new skills along the way. Then a massive list of parts were sourced through FNLHVN.com in Japan, the owner Jamel is awesome. This was one of Chris Pocock’s final jobs as the owner of Classic Custom Motor Trimmers, he has spent decades building custom upholstery and he was determine to take on this complete re trim. I took it upon myself to build the centre console from scratch to better modernise the driving experience.”

 
 

 

“Aidan at Pine Engineering in Wakefield (South Island) was able to customise a set of genuine Watanabe 3-piece wheels to my specifications to get as much rubber on the road as possible. This was a great option for difficult wheel sizes and offsets The tyres and rims were a massive challenge however Jared Parker from Zestino Tyres in Wellington was keen to get involved and supplied the 195/50/15 and 245/45/15 ZS01’s. Every nut, bolt and bracket on the car has been either replaced with new or I have stripped down and had it powder coated by Glen @ Elite Powder coaters in Palmerston North, also any bare metal fittings we gold anodised in Palmerston North by Graham @ electroplating Manawatu.”

 

After a 14-month long journey, Steven has some final thoughts on the restoration:

“I have been very fortunate to have had the ability to build American, British/Aussie and now Japanese cars and I can say hands down the Japanese definitely made life a lot easier with their design and materials. This included everything fitting perfectly, metric!!!!, having the foresight for electric windows, air conditioning and even adding threaded mounts for 3 point seatbelts from and rear even though they only came with lap belts. Weight is only 840kgs, independent rear end, HANDbrake, and perfectly fitting straight 6 motor. This car has been built to drive so once it has done the car show scene it will be seen out on the road and around the odd track cruze event. I have recently managed to blow up my challengers motor so that’s the next project.”

 

Steven has been Enjoying the Ride in his dream car Hakosuka Skyline. What’s next? He’s got a mint set of Recaro seats to match his interior and he’s trying to source a complete replacement set of window glass for the car and store the factory glass. We are confident he’ll score a set of make his own 🙂

 

 

Back in October the Hako was featured in New Zealand Classic Car magazine and he’s been driving everywhere, as it should be! You can follow his adventures on   Instagram

 

 

Thank you for your support Steven, your Skyline is amazing! Please read below for more information on our ZCG CV Axles:

ZCG CV Axles

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. These are 100% bolt-in replacing your half-shafts and does not use aluminum adapters commonly found in aftermarket units. We have over 250+ CV axle kits on customer cars and we are stoked with all of the positive feedback.

 
 
 

For years we have used aftermarket CV axles that utilize an aluminum adapter prone to loosening up over time. Despite efforts to keep things tight (Loctite, hardware changes) we had to keep an eye on them. We developed a better solution that eliminates the need for aluminum adapters and remains 100% bolt-in like a factory half-shaft.

 
 

Designed and manufactured locally with KAD Models, the ZCG CV axle kit works in both R180 and R200 configurations.

 
 

These are the beefiest CV axles on the market. They have been tested on the track by our vintage racing customers and also in high hp* street cars (powershifting, clutch dumps, etc.). Each axle has a serial # for peace of mind:

 

The CV axle kit is available now from ZCG for 1595.00 + freight and they come with everything you need to install on your car. Contact us at 408-452-0350 or send Rob an e-mail rob@zcargarage.com to purchase. Installation is just like doing a half-shaft: there is even a marking that shows you where to line up bolts and special hardware:

 

The ZCG CV Axles in action

The video below demonstrates the “looseness” associated with aftermarket CV axles that use adapters compared to the ZCG axles without adapters. Several customer race/street cars running our CV axles are also shown. Enjoy!

 

Enjoy this video made by our client Hazel. She installed our ZCG CV Axles on her Hazel’s 1970 Datsun 240Z

 

Over 200 sets of our ZCG CV Axles are installed in client’s cars all over the world:

Supermachine in Tokyo, Japan is running our Z Car Garage Big-Brakes and Z Car Garage CV Axles in their Series Datsun 240Z:

 

Race car driver, restorer and Datsun Historian Glenn Chiou is running our ZCG CV Axles in this IMSA GTU 260z race car!

 
 

Elmo’s 1972 Datsun 240Z  is running our Z Car Garage Big-Brakes and Z Car Garage CV Axles

 

Racer Brad H is running ZCG CV Axles in his IMSA GTU race car:

 
 

Race car driver and restoration specialist Jim Froula of Racecraft is running ZCG axles in several of his cars:

Set #246 – installed May 2018 on the “Harry Stewart #52” Datsun 510:

 
 

Set #247 – installed April 2018 on the 260z

 
 

Set #248 – installed on Adam Carolla’s “Greg Sorrentino #90” Datsun 510.

 
…[read more]





 

At Z Car Garage we are huge fans of the Nissan 300ZX Twin Turbo, the underdog of 90’s Japanese supercars. Sure the RX7, Supra and NSX get all the attention – but the ’90-’96 Z32 (yes we are biased) represents the best balance of performance, reliability and comfort.  From the intimate feeling of the power leather seats and gauge cluster to the addictive power that evokes a familiar Nissan commercial…

…the Z32 is magical. It is hard to describe how rad these cars are after ZCG has gone through one. Let’s take a look at our customer Patrick’s 1994 Z32 and see of what our 20yrs+ of experience with this chassis can create.

 

Patrick’s Z has been with us for almost a decade, receiving maintenance and upgrades along the way. In 2017 he got into a fender bender and brought it in for repairs. We took this opportunity to replace the control arms, install some loaner Z33 wheels and have William install a full JDM front bumper with sided markers and Powertrix fog light ducts. He also repaired the right front fender and blended existing paint work:

 

Notice the J-spec tail lights, one of our favorite aesthetic mods and it looks so good on the black Z32s.


 

We installed them and the center panel replacing the factory units:

 

William really knocked it out of the park with the paint work.

 

Stoptech Big-Brakes

 

As every Z32 owner knows, the stock brakes just aren’t up to the task. More power exacerbates the issue and you know how we feel at ZCG:  It’s Stoptech Or Don’t Stop At All.  Patrick’s car had larger than factory wheels allowing us to install the 332mm Big-Brake Kit using red calipers and rotors.

 

Stock vs Stoptech

 

At the rear, stock Z32 calipers were paint-matched to the Stoptech red up front.  Sport kit slotted rotors with 309 pads and SS lines throughout:

 
 

In addition to their function, the Stoptechs look nice too! One of Patrick’s wheels was damaged in the accident we replaced them with a set of SSR GTx-01 18×8.5F and 18.×9.5F. Finished in flat black with center caps running Bridgestone 007a 245/275 tires and Volk Racing lugnuts:

Details

 

Patrick’s interior needed attention with a new passenger side window motor. We also installed new rack bushings and detailed the entire car.

 

Power Upgrades

 

With the front end off it was the perfect time for power upgrades: JWT clutch/flywheel, Ashspec Massive intercoolers,  Selin translator dual MAF and BDE Performance motor mounts to allow for Ashspec 2.5″ inlet piping.

ZCG 51714 019
ZCG 51714 020 ZCG 51714 032
 

Exhaust upgrades included a full SpecialtyZ 2.5″ exhaust with single outlet option:

 

On the dyno Rob tuned the Z making 349hp/375tq to the wheels on 91 octane:

 

Thanks for bringing your 300 to us Patrick and Long Live The (Twin Turbo) Z! More pictures in the gallery below:

…[read more]




Felix’s 300zx Twin Turbo

Filed under: Featured Cars and Projects,Maintenance,Performance
by Alvin G @ 9:09 pm on July 19, 2019

 

We might be biased but we feel the Z32 is the best Japanese sports car of the 90’s. Keeping them on the road is our passion and even in 2019 there are still some real gems out there. Felix C brought his 1996 300zx Twin Turbo in to ZCG under dire circumstances and here is how we met him.

 

While we were at the Spring Classic event at Laguna Seca a customer was trying to buy a ’96 Z32TT from SoCal. Rob informed this customer to hold off buying the car until inspected by our friends at SpecialtyZ. When we got back to the shop at night to unload our cars from the race weekend…that ’96 Z32TT was sitting in front of Z Car Garage!

 

The following morning a gentlemen named Felix called to say he had purchased this car in SoCal and on the way home it broke down. With 96k miles the odometer, this Z32 from came to ZCG with a busted fan clutch. When the fan clutch failed it made a mess of the radiator and front end. The first visit for Felix was a full inspection with a plan to remedy all problems to get him back on the road. We installed a new Koyo race radiator, our one-step colder plugs and performed full timing belt services:

ZCG CAM4 71314 048 
 

 

Power Upgrades

Felix returned after feeling the need for more power and we also knocked out a few more items from the initial inspection. Power upgrades included a SpecialtyZ 2.5″ exhaust with resonated x-pipe and dual tips, 740cc injectors, Ashspec massive intercoolers and Greddy boost controller:

ZCG 82514 CAM 4 009
 

On this visit we also got the A/C working with a new condenser and drier. A new fuel pump and all fuel hoses on top of the plenum were replaced:

 

The engine bay was cleaned up, including oil cooler lines:

 

More power upgrades: Selin translator dual MAF and BDE Performance motor mounts to allow for ASH-SPEC inlet piping. Massive IC from Ash shown below:

ZCG 51714 019
ZCG 51714 020 ZCG 51714 032
 

Dyno Tuning

We dyno tuned Felix’s Z with each power modification. It came in with a failed knock sensor, causing the low baseline power levels of 220hp/223tq. The knock sensor was fixed:

 

Great gains with the SZ exhaust system for 313hp/334tq to the wheels:

Ash-SPEC intercoolers:

 

Rob’s final tuning really woke the Z up, yielding 357hp/351tq to the wheels on 91 octane, dyno video below:

 

 

Interior

Felix wanted us to sort out the interior. During this visit we installed some weatherstrip, fixed an ABS sensor code and eliminated a few door panel rattles.

   
 
 

Felix added LED lighting:

 

The highlight of the cabin: we had the seats re-finished to OEM spec!

 

Big-Brakes and Chassis

 

As every Z32 owner knows, the stock brakes just aren’t up to the task. More power exacerbates the issue and you know how we feel at ZCG:  It’s Stoptech Or Don’t Stop At All.  Felix’s car had larger than factory wheels allowing us to install the 332mm Big-Brake Kit using red calipers and rotors.

 

Stock vs Stoptech

 

At the rear, stock Z32 calipers were paint-matched to the Stoptech red up front.  Sport kit slotted rotors with 309 pads and SS lines throughout:

 
 

In addition to their function, the Stoptechs look nice too!

 

Stillen sway bars front and rear and we replaced all of the power steering hoses:

 

The Z had outgrown its suspension and it was 40th Felix’s birthday. We delivered icing on the cake with KW V3 coil-over suspension:

 

Installed front and rear:

 

More birthday goodness: super sexy SSR GTX-01 wheels in 18×9.5 with Bridgestone S-04 tires:

 

Wheels/tires being mounted:

 

Notice the J-spec tail lights, one of our favorite aesthetic mods and it looks so good on the black Z32s. Of note is the license plate “AUDREYH”…Felix wanted to pay tribute to his Mom’s favorite actress, Audrey Hepburn:

“aka Fairlady Z since the designer named it after the classic movie My Fairlady. The actress in the movie is the beautiful Audrey Hepburn. Hence I chose AUDREYH.  I figured a classic lady should have a classic name with relevance.”

 

The 300 is now well-sorted and Felix is loving it. He did his first track day at Sears Point (Sonoma Raceway) and had a blast hustling the Z:

 

“Rob and the team is a high energy team that takes their work seriously while having fun.  I’m happy what they have done to the car and also ecstatic that they share equal appreciation of the Z32”

UPDATE:

Felix is Enjoying The Ride as I write this blog post! He sent me these awesome pictures minutes ago with another Japanese sports car we admire…the FD RX-7:

 

Thanks for bringing your 300 to us Felix and Long Live The (Twin Turbo) Z! More pictures in the gallery below:




EVENTS: 2018 Japanese Classic Car Show

Filed under: Events,Featured Cars and Projects,Performance
by Alvin G @ 1:48 am on September 25, 2018

 

The 2018 Japanese Classic Car Show was held on September 15, in Long Beach, CA. This is the original vintage Japanese-car event in SoCal and in its 14th year, JCCS has grown incredibly–over 430 cars covered the lawn of Marina Green Park. The vehicles themselves remained a fantastic blend of stock, modified and restored. This is the most important show for Japanese cars, and the Z Car Garage crew keeps coming back every year to soak up the sun, see old friends and drool over some spectacular vintage builds.

 
 

ZCG Displays Two Z Cars!

 

Z Car Garage displayed two customer cars at the show: Randy Jaffe’s 1970 Datsun 240z and James Stevens’ 1972 Datsun 240z.  Randy’s Z was completed in time to be our booth car. This Series 1 S30 started as a project car 4-years ago with paint/bodywork performed by Bryson Richards of Classic Livery. The Z was shipped to us from Georgia for finishing Randy’s vision of a wild show/go race car:

 

Inspiration for the Jagermeister livery came from Randy’s obsession with Porsche, and the Max Moritz Racing Porsche 934.

 
 

We will take an in-depth look at this Z in separate post, but here are a few key details. Providing room for the 275/315-width tires is an authentic Pandem Rocketbunny aero kit. Randy channeled his passion for racing into this build and the chassis is virtually identical to his #46 BRE Datsun 240z, using zinc’d DP Racing suspension parts. The engine is a big displacement L-series running 13:5:1 compression, triple-Mikuni ph44s, a Fujitsubo header and glorious BRE-style exhaust. Running gear includes a close-ratio ZX transmission, OS Giken LSD for the 4.11 R180, our ZCG CV Axles and ZCG Big-Brake Kit (race version).

 
 

We are happy to report that Randy’s Z won 1st place, Best 240z in a class filled with incredible Z cars!

 

James’s 1972 S30 was displayed with fellow Z car owners in the show. At the heart of this beast is a turbocharged L-series managed by Haltech. Chassis upgrades include custom full-length subframe connectors, our ZCG CV Axles and Big-Brake Kit (328mm) behind Volk TE37V wheels.

 

A stack instrument cluster was integrated into the gauge pod, viewed from leather Recaro Pole Position seats. This Z has a very unique sound. We recently tuned it on E85, dyno results and videos coming soon!

 
 
 

We are very happy for James as he won the award for Best of JC Speed!

 

Stay tuned for in-depth reports on both of these Z cars coming to zcarblog.com.

Showtime!

Our friend and talented racer Troy Ermish transported both of our Z cars (and his 510) down to Long Beach Friday afternoon. Below is a video of the Z’s loading from the shop:

We unloaded early Saturday morning from the expansive parking lot near the new venue in Marina Green Park.  Immediately we could tell this location was larger and more vendor-friendly than The Queen Mary of past shows. Our booth was situated in a great spot, at the mid-point of the show with our neighbors from OS Giken.
…[read more]




EVENTS: The 2017 SEMA Show!

Filed under: Events,Featured Cars and Projects
by Alvin G @ 5:27 am on November 29, 2017

 

SEMA was a blur this year—but that’s really no different than any other year for the most intense sensory overload in car show form on the planet. This trade-only show features all of the latest and greatest builds, technology, and creativity in our industry. While the show has historically been populated by American marques and their aftermarket support, in recent years the influx of Japanese metal (Nissan included) is undeniable.

 
 

We only attended the show for one day and while the crowds were as appalling as ever in the Las Vegas Convention Center, the quality of cars made it all worth it. It wasn’t just “cars” that got us excited, it was the astonishing number of vintage Datsuns/Nissans! The variety was astounding. We counted 16 cars from a 1972 Datsun 510 to 1983 Skyline and everything in between.

 

Year of the Datsun!

Our Datsun-hunting at SEMA started with Datsun 510s. Pro-drifter Chris Forsberg built this hot-rod 510 wagon for his wife. The Mazworx-built SR20DET is backed by an automatic transmission and even sports air-conditioning. Deep-lipped SSR MKIII wheels fill out the box-flares that are part of the “Hakobird” kit from Carbonsignal. This might be the closest thing to Hakosuka Skyline wagon!

 

Our friend and fellow 510 racer Troy Ermish built this ultra-clean 510 2-door for actor Daniel Wu. We dig the bronze Watanabe wheels and subtle paint color. A built L-series breathing through dual-Mikuni’s and stock-ish interior also makes us happy. You can learn more about the build from our friends over at JNC.

 

Our final 510 sighting was the legendary Pete Brock’s personal car in Braille battery booth. Affectionately known as “Datzilla”, we remember first seeing this 450hp small-block V8 beast back in 2008 at the MotoringJ Style show.

 
 

Z Car Fever

A total of NINE S30 Z cars were at SEMA this year. That may not seem like many, but consider just 3 years ago only two Z cars were present. It was hard to pick a favorite but we were impressed with the Gas Monkey Garage 280z and the ChasingJs 240z built by Big Mike and Dominic Le, respectively.

The Gas Monkey Garage 280z

 

Big Mike was commissioned to design/build this 280Z 2+2 for the TV show Gas Monkey Garage. We loved how he took a often un-loved chassis and created a unique car that Datsun fans and American-iron alike can appreciate. Some quick details that caught our eye: the huge void found in front of the 4-cylinder SR20DET was filled with an OEM-like air filer box. The stock interior features vintage buckets with matching rears. The body color choice was perfect against bronze Volk TE37V wheels. Watch for two episodes covering the build airing on Fast n Loud TV on the Discovery channel!
…[read more]




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