Filed under: 240z,Events
by Alvin G @ 2:40 pm on July 21, 2023
Z Car Garage is proud to be a sponsor for the 36th Annual Z Car Convention (ZCON) hosted by ZCCA and Group Z Sports Car Club in Ontario, Ca July 31 to August 5. This is the largest Z-car event in the US and we are stoked to participate.
We will also have a Nissan CD009a 6-speed swap for you to see, touch and feel. Don’t forget to pick up some ZCG swag/merchandise!
Highlighting the Z Car Garage booth will be our client Gary’s S30 with the Datsunworks KN20 twincam cylinder head. Our #49 Joel Anderson IMSA GTU Datsun 240Z will also be on display in the convention center lobby entrance all week:
The Datsunworks KN20-powered 240Z
Gary’s 1971 Datsun 240Z with the Datsunworks KN20 twincam cylinder head. Supporting the 3.1L engine are our Z Car Garage Big-Brakes, Z Car Garage CV Axles, Jenvey ITB EFI with Haltech Elite management, Nissan 6-speed CD009s transmission and OS Giken 4.11 LSD.
Enjoy this video showing the KN20 Datsun 240Z in action:
The #49 Joel Anderson IMSA GTU 240Z
The #49 Joel Anderson IMSA GTU Datsun 240Z has a rich racing history and actively runs in vintage race groups with Rob Fuller behind the wheel. It is a fitting car to be displayed in the lobby as it has ties to the Ontario Motor Speedway Pace cars that Nissan/Datsun campaigned in the 70’s.
Enjoy this video showing the Joel Anderson IMSA GTU Datsun 240Z in action:
Z You There!
We are excited to share the passion and check out everyone’s Z cars at the show. Hope to Z you there and LONG LIVE THE Z!
Khang D is from Modesto and we first met him in 2012 when he visited Z Car Garage with a green 1975 Datsun 280z. We serviced the car, fixed several items and he enjoyed it for a few years before selling. In 2017, Khang purchased this white 1973 240z from our client Brent B, and returned to ZCG for full suspension upgrades including Z Car Garage Big-Brakes, new OEM mirrors, Panasport wheels and a complete tuneup.
It wasn’t long before Khang came back to ZCG with a request for more power to match the excellent chassis improvements. Let’s take a closer look at this fantastic daily driver+canyon carver showcasing our Z Car Garage CV Axles, Z Car Garage Heat Shield, Jenvey ITB fuel injection, CD009 Six-speed transmission and more.
Suspension
In September 2017 we overhauled the suspension. The Z received coil-overs from Techno Toy Tuning including T/C rods and rear control arms. The entire front suspension was re-done with new bushings, wheel bearings, rack bushings, steering coupler, etc.
Struts, OEM T/C rods replaced with coil-overs:
T3 Rear lower control arms replace OEM units:
ZCG Big-Brakes
“WOW, what a difference. The feel, modulation, power, sharpness was amazing. Hands down the best brakes I had ever driven on a Z car” -Glenn
As fellow racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no master cylinder change or additional proportioning valve/adjustments, etc. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below:
Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)
Rotors: 280mm x 20.6 with Alum 7075 hats
Pads: Stoptech 309 sport street pads
Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.
A few closer detail shots of the calipers, rotors and hardware:
Khang’s S30 got the full 4-wheel brake kit with new OEM Master Cylinder:
We also installed the fully functioning parking brake that works with factory linkage/handle:
Khang loves the ZCG Big-Brakes:
“They are a must have and definitely allows the bigger power. Kind of spoiled actually. I’ve recently checked out another 240z and drove it and then hit the brakes and forgot that they were stock and almost ran through a stop sign.”
Engine Bay Services
Khang’s engine bay was painted black so we took this opportunity to paint it body color and perform re-installing the new engine. As usual William worked his magic to apply the white paint while we zinc’d or powdercoated all parts in the engine bay. The before/after is dramatic, no doubt from the new engine discussed below!
New hydraulic lines/plumbing and wiring harness with general cleanup made this engine bay pop:
Engine
After a year of enjoyment Khang desired more power. We installed a Rebello 3.2L engine with upgraded cam, Harada intake and Jenvey fuel injection. The old SU-fed L-series was removed:
We knew the car would be stopping and handling better than before, so we installed a Moroso oil pan and Koyo aluminum radiator to keep temperatures in check. We are using Pacesetter 3 into 2 header ( to clear six-speed) leading to our ZCG exhaust system with stainless resonator and slash-cut tip.
Jenvey Fuel Injection
We are huge fans of modern fuel injection on the L-series for it ease of operation, excellent hot/cold start behavior, tuning abilities and all-around driver-friendliness. Khang’s 3.2L engine uses an individual throttle-body induction setup from Jenvey. We have used this setup on several builds, including Scott’s 260Z with stellar results.
In-progress shots of the throttle body wiring. We mounted the ignition coil on the firewall to minimize clutter. The valve cover was also changed.
The fuel injection system is run by a Haltech Elite 750. The ECU was mounted in the passenger side footwell:
Topping the ITBs off are custom, merged mesh air filters. The sound from the Jenvey EFI is intoxicating. More pictures in the photo gallery!
Fueling mods to support fuel injection including in-tank fuel pump. The tank was pulled and boiled out/refurbished before adding EFI:
Dyno Tuning
Rob dyno tuned the 3.2L via Haltech. Baseline was 129hp/131tq with the old engine and with Rob’s tuning the 3.2L made 264hp/231tq at the wheels. Watch the dyno run and listen to those Jenvey ITBs scream in the video below!
Beyond performance, Khang is very happy with the Jenvey EFI:
“Best thing I can say is I don’t plan to ever go back to a carb setup again. Knowing that it’ll turn on every time and can be on the road for prolong periods of time without feeling like I need a gas mask on. Carbs were tolerable when I was younger but now a days I like the comfort features of EFI.
Driveline Upgrades
We built Khang an R180 rear diff with 4.11 OS Giken LSD, a perfect upgrade for anyone doing spirited driving. All built in-house with new bearings/hardware by our very own Joshua Corwin:
The clutch hydraulics were replaced to work with new aluminum flywheel/JWT HD clutch combo:
Six Speed Transmission
Next on the update list, we were really excited to install a Nissan 350z 6-speed manual transmission behind the L-series in Khang’s Z. You read that right! S30 owners can now bolt-in this robust, 6-speed manual behind their L-series engine! You might remember our first application of Austin Hoke’s custom 6-speed adapter kit on the OS Giken TC24B1Z-powered 240z, Trevor’s 280Z and Frank’s 240Z:
Using the 6-speed conversion kit from Hoke Performance we installed a new CD009a transmission from the 2003 -2008 Z33 in Khang’s 240Z:
Here is the brand-new transmission from Nissan being unboxed:
The kit necessitated exhaust header changes and after testing a variety of headers we found the Pacesetter 3-2 unit provided enough clearance. Serial 9 provided the shifter relocation assembly and we are really happy with its performance. Also shown is the aluminum driveshaft.
It fits! More installation pictures in the gallery.
It’s a very discreet look from the cockpit…until you feel the amazingly direct and precise feel of the CD009a!
Khang is in love with the six-speed, we are as well:
“The CD009 Gives the Z such a more modern feel but still plenty of fun at the same time. Retains the rawness but then put it into 6th gear and it cruises like a modern day car. Love the shift knob.”
Enjoy this video of the Z in action with dyno runs, engine and exhaust revs, freeway cruising and acceleration:
Z Car Garage CV Axles
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 140 CV axle kits on customer cars and we are stoked with all of the positive feedback.
Stock half shafts (L) and ZCG units:
ZCG CV Axles installed on Khang’s 240Z shown below with more pictures in the gallery:
Panasport Wheels
We are an authorized Panasport dealer and lover. Khang’s meshies were replaced with 16×7 Panasports and 225/50/16 Yokohama S-drive tires followed by a full alignment:
Details
We sorted out little things for Khang that make a huge improvement in Enjoying The Ride. One item we are particularly proud of is this custom, OEM-like shift knob displaying a 6-speed shift pattern. Khang is one of the first customers (other than the Behemoth and Butters) to receive this cool shift knob that emulates the factory 4-speed shift pattern and font:
The speedo and tach are functional with a GPS box and tach adapter:
The interior was treated to a new set of Recaro Specialist seats and our ZCG sound deadening program to eliminate that “tinny” sound.
More small details like replacing all coolant and fuel hoses, breather, new battery and cables:
Driving is Believing
When Khang picked up car earlier this year, he was blown away:
“I’ve had several Z’s over the years. I had a green ’75 280z for about 10 years throughout college and had it worked on by Rob at one point. Sold the car and then just missed it too much and literally bought my current 73 240z about 6 months later in May of 26, 2017 as shown in the picture when I went to pick it up. I knew from my previous experience with Z Car Garage that I wanted Rob to build this new one for me.”
Thank you Khang for allowing us to build you a 50 year old supercar. We are so fortunate to work with owners that appreciate the Z and believe in our ability to make them better! LONG LIVE THE Z!
