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DATSUNWORKS: Road & Track Features the KN20 Cylinder Head!

Filed under: 240z,Datsunworks
by Alvin G @ 1:27 pm on August 26, 2021

 

Road & Track magazine just published an article about the Datsunworks KN20 cylinder head! You can view it HERE. It is a great read with interviews from founder Datsunworks founder Derek Minetti and Z Car Garage owner Rob Fuller:

 

The article provides origins of KN20 as we as technical information. Z Car Garage is excited to collaborate with Datsunworks as we build and test more KN20-powered Z cars. To see and hear the KN20 in action visit our previous post HERE

 

 
 





 

Our customer Randy Jaffe’s 1970 Datsun 240Z Safari Tribute is featured on the latest episode of Hoonigan Autofocus with Larry Chen. This Z is based on the original car that won the East African Safari Rallies in 1971 and 1973.  Watch Randy and Larry discuss the foundation for the build and little details that remain faithful to the original. There are many other Nissans and Datsuns in Randy’s collection with more features on the way. Enjoy!

 

 

Stay tuned for a full zcarblog.com feature where we will take a closer look at our work on this cool Z.

LONG LIVE THE Z!

 

 






Vince S called Z Car Garage after he scored this 1973 Datsun 240Z from our friends at Bring a Trailer. After we got the Z up here from SoCal we found that it needed some work for Vince to really Enjoy The Ride. Our Z Car Garage Big-Brakes and Z Car Garage CV Axles along with a full suspension refresh and engine tuning make it just right.

 

Z Destiny

Before we explore the upgrades, let’s take a look at how Vince found his Z car…

“I’m incredibly lucky to own my Z. It was sold new in Decatur, IL on August 10, 1973. The car was supposedly purchased from the 2nd owner who reportedly had it for over 30 years in 2018 by a dealer in Oakland who then sold it to the collector I bought it from. I first saw the car in 2019 parked in my neighbor’s driveway. At the time, I was looking for a 240Z to buy. In high school I had a 1978 280Z that I took to college but it was prone to overheating and I blew a head gasket and didn’t have the money to fix it. I sold it in 1990 and regretted it ever since. So, when I saw a 1973 240Z sitting in that driveway, I knocked on my neighbor’s door and asked if he wanted to sell it.”

“Turns out the Z didn’t belong to him. He was transporting it from Oakland to Carmel and then on to L.A. for a friend who was a collector. The friend already owned two 240Zs (he has one of the 37 Zs that were part of Nissan’s Vintage Restoration Program) and he wanted my Z for it’s a/c components and other bits to complete one of his cars (he later decided it was too good of a car to use for parts). Although I couldn’t buy my Z that day, my neighbor let me go for a quick drive around the block. Fast forward to April 2020 and that very same Z is being auctioned on Bring a Trailer.”

 

Vince watched the auction, confirming with the seller that it was the same car he had driven. Although he was outbid, 20 minutes after the auction ended the seller informed Vince that the winner backed out. They agreed on a price and he became the proud new owner of the 240Z.

 
 

Chassis and Suspension Upgrades

 

With Vince’s Z finally at the shop we proceeded with upgrades to make it a fantastic, reliable driver. For our clients that are cruising with occasional “spirited” driving we installed our “Stage 1/light street” suspension.  New parts from Techno Toy Tuning included adjustable T/C rods and rear lower control arms. We really appreciate Gabriel and his staff at T3. They make some of the best suspension parts out there for Z cars.


A full front suspension rebuild included new rack bushings, front control arm bushings, ball-joints, tie-rods, new wheel bearings front and rear (OEM genuine Nissan seals/parts), KYB strut inserts, Eibach lowering springs trimmed Macpherson bumps stops for full travel and a ST sway bar set.

 
 

ZCG Big-Brakes and CV Axles

Brakes: every vintage Z car that we build here gets the ultimate setup: our Z Car Garage Big-Brakes for small wheels.  Everyone that drives our 1971 Series 1 240z shop demo car is sold on our Z Car Garage Big-Brakes  and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂 Read below for a brief description of these parts:

    
 

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below: Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized) Rotors: 280mm x 20.6 with Alum 7075 hats Pads: Stoptech 309 sport street pads Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE. A few closer detail shots of the calipers, rotors and hardware:

 
 

We removed Vince’s brakes and installed our ZCG Big-Brake kit with a new brake master cylinder from Nissan, rebuilt brake booster and parking brake assembly.

 

New brake master cylinder from Nissan and stock vs Big-Brakes:

 
 At the rear, the factory drum brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 90 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 
 

Vince has CV Axle set #341. Stock half shafts (L) and ZCG units:

  
 

ZCG CV axles installed:

 

Panasport Wheels

Complementing the new springs and shocks on Vince’s Z are Panasport wheels! We replaced the stock steel wheels (kept for shows) with 16×7 Panasports and Continental Extreme Contact Sport tires in 225/50/16.

 

 

Drivetrain

We performed a full drivetrain inspection with compression/leakdown test to make sure the engine was healthy. A list of items that were addressed/replaced: sparks plugs, new plug wire set, fuel filter, valve cover gasket, valve adjustment, MSA 6 to 1 header to our ZCG exhaust system and Z therapy carbs. More pictures in the gallery!

 
  BM 51213 027
 

A Koyo race aluminum radiator replaced the stock unit:

   
 

All coolant hoses were replaced, new water pump, fan clutch, fan blade, all new drive belts, new battery hold-down/cables and a e…we even lubed chokes cable everything to make this car a solid driver… everything to allow Vince to just hop in to his vintage Z and enjoy some back roads. The aging 4-speed transmission was replaced with a 5-speed from our parts stash.

 

This early 280z 5-speed. came in the 1977-78 S30s and has the same gearset with an 0.86 overdrive perfect for the factory rear end. Our go-t0 JWT alum flywheel/clutch back the engine:

 

Dyno Tuning

With fresh Z Therapy carbs and MSD Blaster 2 coil with Pertronix ignition Rob set the AFR/timing for best performance and drivability. Rob dyno tuned the L24, now making 138hp/139tq at the wheels:

 
 

Vince is throughly impressed and happy with all of the chassis and engine upgrades:

“My experience with Rob and ZCG has been exceptional. When I bought my Z, it was essentially stock with the exception of one or two paint resprays of the 113 green and an added electric fuel pump. It was clear the car had a fair amount of deferred maintenance, I knew I needed to improve both its drivability and reliability.  So, I upgraded to the ZCG Big Brakes, ZCG CV axles, did a full suspension rebuild and drivetrain refresh.  Well worth the wait…The Z I picked up was nothing like the Z I dropped off — it was better in every way.”

Enjoying the Ride

 

We loved to hear that Vince is out an about with his Z. He attended the Valt gathering in Albany where our friend Geoff snapped these pictures. He also just completed a rally with Breakfast Club Rally group:

“The 2nd best road trip was a recent 100 mile rally in the east bay foothills and my daughter rode with me for that as well. She shares my love of cars and passion for Zs. It reminds me of the times I shared with my dad who could fix anything on wheels and for years owned his own repair shop. That’s why this Z is so important. As much as I appreciate the beauty of its design and brilliance of its engineering, it’s the memories I have and will make that I cherish most”

      

Welcome Back to the Z car family!

“My Z performs far better than I expected. I just did my first 100-mile rally and had complete confidence that the car would go, turn and stop like I needed and expected it to. This isn’t my first Z but it’s my first 240 and first major mechanical refresh of a car. As they say, “you don’t know what you don’t know,” so I really valued (and needed) Rob’s experience and advice. My Z means a lot to me (my daughters joke that she’s the favorite in the family) and it was important to do things right. It’s not that money wasn’t an object but I was willing to invest in the things that mattered most, which is what Rob and the crew helped me do.”

 
Thank you for your support and we loved working with you Vince!  Happy that you are a Z car owner again, welcome back to the family and LONG LIVE THE Z!

More pics in the gallery

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MEDIA: Rob Fuller is on the Bring a Trailer Podcast!

Filed under: Featured Cars and Projects
by Alvin G @ 10:42 am on May 25, 2021

 

Rob Fuller is the latest guest on the Bring a Trailer Podcast with BaT co-founder Randy Nonnenberg and Howard Swig. Listen to them chat about Z Car Garage, the burgeoning Z-car market and Rob’s passion for all things Datsun and racing.  You can listen to the podcast via this link HERE, and check out BaT’s other cool podcasts too!

We are fortunate to work closely with Bring a Trailer and you can see our work on their personal BaT 240z that gets driven on major rallyes/events.They even drove the Z across the country from their headquarters in San Francisco to Road Atlanta for the historic races at The Mitty

(Below) Randy Jaffe and Bat Co-founder Randy Nonnenberg at the Mitty with their Z cars!


 

 

 
 





 

Our Z Car Garage Big-Brakes and Z Car Garage CV Axles continue to win over Z-car enthusiasts locally and globally. Hazel C recently purchased a set of both for her 1970 Datsun 240Z and had them installed at Trackspec in Fremont, CA. Before we go into the installation details let’s take a look at how Hazel got into Z cars…

“My grandfather had a 510, my dad had a B210, and my uncle had a 280Z, which he passed down to my cousin, who still has it today. So, maybe you can say my passion for Datsuns is in my genes. I met the original owner, Ray, at a cars and coffee at the Blackhawk Museum in 2017. He brought the Z and I was instantly drawn to it and started chatting with Ray about his car. Ray said he first learned about the Z car while overseas serving during the Vietnam war. When he came back to the states, one of the first things he did was go to the local Walt Martin Datsun dealership in Richmond, CA and bought one brand new in September of 1970. (Fun fact – that dealership is less than 5 miles from my childhood home, where I now also live.)”

About a year later, Ray was selling his car due to health issues, so Hazel reached out to him and was able to take ownership of the Z towards the end of 2018. The car was so hard to let go, he was being very patient and picky about finding the Z’s next owner. Jokingly, Ray mentioned hanging up on people who called him saying they would LS swap the unique motor on the car. Luckily, Hazel and Ray had a sort of shared vision on the future of the Z.

 

The car had a great foundation, with most of the modifications focusing on the engine, drivetrain, and body. It already had a 3.0L Rebello motor, 5-speed from a 280Z, and R200 differential. It was also repainted an eye-catching GMC teal color, with specially molded 3/4 inch steel plates welded into the fenders.

“The interior also has some unique parts. The glove box is signed by Mr. K. Ray met Mr. K in 1989 at an event that was hosted at Blackhawk Museum. There is also a Formuling France steering wheel from John Morton’s 240Z racecar. John was at Laguna Seca racing his 240Z, when Ray happened to catch him while he was on break, hanging out in the paddock. At that same event, Peter Brock had a booth set up and Ray was able to get him to sign that steering wheel as well. Since both signatures on the steering wheel have since started to fade, I was able to get Peter Brock to re-sign it, while I was at the Japanese Classic Car Show  in 2019. Hopefully in the future, I’ll be able to meet John Morton and have him re-sign the steering wheel as well.”

JDM Inspiration

A few months after taking ownership of the car, Hazel traveled across Japan and pulled a lot ideas/inspiration from that trip. Visiting Shoji-Inoue at his shop in Tokyo, Star Road, gave her a better idea on how to modify a Z with both reliability and performance in mind.
“I traveled to Aichi prefecture and saw all of the radical builds dreamt up by Yoshiya Watanabe at Rocky Auto. I was also able to attend the All Japan Fairlady Z meet at Fuji Speedway. The annual event brings together all cars apart of the Z lineage from all across Japan – from the Fairlady Z S30z, all the way to the modern  370Z Z34. From what I read, there were 1,400+ Z cars in attendance that year.”

After coming back from the trip, Hazel knew she wanted to focus on modernizing suspension, brakes, and handling. She got the car with completely stock suspension and brakes; however, the motor/ drivetrain and body was upgraded prior to ownership. This was key in crafting the Z the way she wanted since  all attention could be focused on the suspension and handling, instead of body/ paint.  In 2019, the her Z was accepted to participate in the car show at JCCS in Long Beach. There, she saw the ZCG booth and was able to talk to Rob and check out the brake kit and CV axles.

 

ZCG Big-Brakes and CV Axles

Hazel and Anthony visited us and we handed them the keys to “Mrs. Butters”, our 1971 Series 1 240z shop demo car and she was sold on our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂 Hazel made a very cool video of her visit/test drive, enjoy!

 

 

Big-Brake Kits Available For DIY Install!

Z Car Garage is proud to offer our Big-Brake Kit to Z-Car owners that want to perform the installation themselves. We can ship worldwide and each kit contains everything needed with a comprehensive (40-page) installation guide. Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE. Kit details below:

 As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 
 

As mentioned, our ZCG Big-Brake kit ships with everything needed to install and retains the factory parking brake. Hazel made a video of the Big-Brake unboxing:

 

 

Installation of our ZCG Big-Brake kit as well as our ZCG CV Axles was performed by Trackspec Autosports. Hazel also had them install full suspension from Techno Toy Tuning including Evolved Coilovers (with Koni dampers and HyperCo springs), lower control arms, inner and outer tie rods, drop mounts, dogbone, steering coupler, urethane bushings, and front strut tower tri-bar. Wheels are 15×8.5 AME / Fatlace Fzero2:

 

Hazel documented the installation in a neat video, enjoy!

 

 

A few pictures of ZCG Big-Brakes replacing stock disc/drum units on Hazel’s Z:

  

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 100 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 
 

Hazel’s ZCG CV Axle set vs. stock half shaft:

 

Before and after the new CV Axles, Big-Brakes and T3 suspension:

 

In another brilliant video from Hazel, she mounted a GoPro camera to capture the suspension and new CV axles in action. Bravo, Hazel!

 

 

Hazel is Enjoying The Ride

 
 

Beyond ease of installation and quality components, our Big-Brakes perform by offering superb pedal feel…everyone that drives our demo Z confirms!  This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. Hazel was very happy as well with great feedback on our ZCG CV Axles too!

Brakes: Finally – no more pumping the brakes and down shifting for every stop light! The stock drum brakes are one of my least favorite things about the Z car, especially with a modified engine. It feels great to know that my car can stop on a dime. Especially since I plan to do the occasional track days, a good brake kit was a must for me, and this delivered.

CV Axles: Power transfer to the wheels feels much smoother now. Previously, there would be huge dip in the rear end of the car on acceleration before you could feel the power go to the wheels and drive the car forward. Now – nothing but “buttery” smooth power transfer. No more delay once my foot is on the throttle.

I’ve only been to one track day at Thunderhill West so far with this set up,  but really like it so far! It handled the course well this past weekend with no issues.”

 

What’s next for Hazel and her Series 1 S30? Future mods include the following components:

-CD009 transmission upgrade
-oil cooler/ catch can
-Mikuni Triple carbs
-Baffled oil pan
-Track day seat time! Driving at the local raceways (Laguna Seca and Thunderhill West).

 

We love your passion and thank you for supporting us Hazel. We are proud to have our parts on your Z. You said it best:
“Love Cars, Love People, Love Life”

Hazel would like to give a special shoutout of thanks to:

– Anthony Siasoco
– Trackspec Autosports: Herb, Jon, Grace
– AutoRnD: Rishie
– Zero Auto Factory: Son, Cody
– AR Mobile Tire: Rhyss, Ardeine
– Techno Toy Tuning: Kevin, Tony, Josh, Gabe
– Worx Kustomz: Jesse
– Vintage Spirit Garage: Ivan

 

Stay tuned for more customer installations of our ZCG Big-Brakes! Check out our ZCG CV axles HERE.

Long Live The Z!
Enjoy the photo gallery below
…[read more]




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