One of the real joys this holiday season is the opportunity to say thank you and wish you the very best for the new year. From all of us at Z Car Garage we thank our friends, family and customers again for another exciting and productive year! Enjoy our 2019 recap and upcoming projects below. Please note our holiday closure below:
ZCG will be closed from 12/20/19 to New Year’s Day. We will re-open for business on 1/2/20
Before we take a look back at highlights from 2019, check out a few of the many customer projects coming along at the shop:
Lou’s 1973 Fairlady Z. You might recognize this RHD Z from local Bay Area fun runs and car shows over the years. What started out as a fairly stock car evolved into a canyon-carving street machine as we began modifications in 2011:
The Z featured a 250whp Rebello 3.2L engine, 240sx KA24 5-speed, Recaro seats, LSD, full-suspension, our ZCG Big-Brake Kit and Panasport C8 wheels.
Enjoy this short video showing the mellifluous sounds coming from the 3.2 engine:
Radical Changes
Lou enjoyed his Fairlady Z for many years and after ZCG’s 2nd SEMA build in 2016, Lou was inspired to take his car to the next level. The 3.2L drivetrain was sold to our customer Tim Ng to be used in his ’72 S30 build. We are currently building an IMSA-flared body Fairlady Z featuring widenened Panasport C8 wheels and a stroker RB28 engine backed by a 6-speed.
Several cars delivered will get full reports soon: Cece’s 1977 Datsun 280z, Patrick’sZ32TT and Jay’s Z32TT
Highlights from 2019
Enjoy these highlights from 2019 and Z you in the New Year! Stay tuned for our coverage of the 2019 Rolex Monterey Motorsports Reunion and Classic 24hr race at Daytona with John Morton and Rob Fuller co-driving the #46 BRE 240z.
We had the pleasure of working with Jeff to help get his Z back on the road after sitting for many years. Our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles grace this Z along with upgraded suspension and drivetrain parts.
Long Term Project
Jeff visited Z Car Garage early this year with his 1971 S30 for revival from a stalled restoration. Before we delve into our efforts to bring it back to life here is Jeff’s brief history:
“I purchased the car in 2006 and it was white and worn out with a blown engine. I purchased it with the intention of tearing it down to bare metal and restoring it. This is my third 1971 240z and by far the best finished product of the three. It took thirteen years from the time I purchased the car in Clovis until I picked it up from the Z Car Garage in March of 2019. I have had six different cars that were restored over the years and this Z was one of the harder restorations which seemed to fight me at every turn along the way.”
As with any restoration project Jeff experienced his share of setbacks. A new dashboard had fitment issues and the rebuilt engine failed requiring more machine shop time. Unfortunately with all of time/effort invested, Jeff’s friend passed away and the project halted:
“I had a friend that owned a body shop that I had paint it. Well my buddy decided that the color chip I picked out was not dark enough so he took it upon himself to change it to a darker color blue. The end result is what I call blurple or blue and purple. My buddy was diagnosed with cancer right after he did the blurple paint job and passed away shortly thereafter. It’s not my favorite color but I am living with it.”
Fast forward to 2019, Jeff made an appointment to bring his Z in to us:
“I did my research and Rob and the Z Car Garage had the best reviews. I called Rob and made an appointment for the blurple Z which was three months out due to their big customer base and quality of their work. Like the old saying goes ” good things come to those who wait” and I loaded the blurple Z onto my car hauler and drove to San Jose.
Engine Bay and Sorting
After sitting for over a decade, we began the process of making Jeff’s Z roadworthy. We went through the car top to bottom, starting with the drivetrain. It came to us with a previously rebuilt (though never operated) engine requiring a freshened fuel system, re-worked carb linkage and general sorting.
With new clutch hydraulics and a repaired speedometer we got the rebuilt engine up and running quite well, until carb issues:
“I had purchased triple 40 mm Webers but the car sat for so long the gas went bad and there was build-up in the fuel system which kept fouling the Webers so I had Rob purchase and install 45 mm Webers and dial them in on his dyno.”
We replaced the 40s with new Weber 45 DCOE carbs and velocity stacks, an MSD box and ZCG heat shield. Pictures of the old 40’s and more in the gallery below:
MSD ignition and wiring:
New induction setup compete:
Dyno Tuning
Rob dyno tuned the rebuilt engine with triple Weber 40s and after the addition of triple Weber 45s. We saw gains of 19hp/17tq and improved power throughout the rev range:
Listen to the L-series sing on this video showing the dyno runs, in-car driving and comments from Rob. You can also see a very happy Jeff enjoying his Z:
Backing the L-series was a tired 4-speed transmission:
“I originally took it so Rob could get the triple Webers dialed in on his dyno and a couple other little items. I was so impressed by the operation that I had them swap out a four speed that had been gone through with a five speed transmission.”
This is an early 5-speed from a ’77-78 280z (0.86 overdrive) rebuilt by expert Steve Pettersen of Pettersen Motorworks in Chico, CA. We also installed a new clutch/flywheel and slave. The trans tunnel was slightly trimmed along with the console to accept the shifter.
Chassis
The chassis was treated to a full suspension refresh with new parts, bushings and Koni Reds with Eibach springs. We installed lower adjustable control arms and T/C rods from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.
ZCG Big-Brakes and CV Axles
Since Jeff’s Z had been sitting for a long time, he had seen some of the cool stuff we’ve been doing and stopped by to sample “Mrs. Butters”, our 1970 Series 1 240z shop demo car. After handing him the keys he was sold on our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂
As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:
Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)
Rotors: 280mm x 20.6 with Alum 7075 hats
Pads: Stoptech 309 sport street pads
Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.
A few closer detail shots of the calipers, rotors and hardware:
We went ahead got him dialed in with the ZCG big-brake kit for small wheels, parking brake, and ZCG full exhaust system. We removed Jeff’s stock brakes and installed our ZCG Big-Brake kit:
At the rear, the existing old-school disc setup was replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback. Jeff has set #00271
Stock half shafts (L) and ZCG units:
More pictures of the ZCG axles installed, also visible are the T3 control arms and ZCG exhaust system using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip.
The interior receive attention as well with our ZCG upgraded door seal and door treatment. A nice touch that makes solid “thud” sound that we are known for. We dialed Jef in with new tires and he was off Enjoying The Ride:
“The car was done when he said it would be and it runs great. I had my first 71 Z when my wife and I started dating and she has loved Zs ever since. The wife loves to drive it too. I would recommend Rob and the Z Car Garage crew for any repair or a full restoration. Had I known about the Z Car Garage prior to starting the restoration I would have had them do it. If Rob tells you something he does everything in his power to make it happen.”
Jeff was really stoked. He’s still excited, with plans for a more powerful engine. Thanks for letting us revive your Z, Jeff! More pictures in the gallery below and Long Live The Z!
Frank B is no stranger to Z Car Garage having been a customer for more than a decade. Since 2006, we helped build his Fuelie Z, a modified 1972 S30 with ZCG Big-Brakes and CV Axles, 231whp fuel-injected L-series and 6-speed Nissan 350z transmission:
To accompany his hot rod Z, Frank searched for an early S30 project for a stock-style restoration. Before the Z car craze caught on with S30’s fetching big money (ie Bring a Trailer), Frank found an unmolested early Series 1 240z (11/69 production: HLS30 00486, Original Engine: L24-2189):
“For SN 486, a friend found it on Craigslist and sent me an email. I actually got it for a good price. What I found when I went to inspect the car was a well worn early z with all but one of the original badges, no real rust other than under battery tray, and some spare parts including a perfect dash, stroker crank, spare transmission, set of period 2-piece wheels… A nice project kit somebody had lost interest in and left behind. I arranged to store with the seller for a month while I got myself ready to start the project.”
Restoring the “Original Z”
Frank is a very capable man, and jumped right into the disassembly with a plan to perform a total ground-up restoration himself.
“I immediately pressure washed off gunk and started taking things apart. I also ordered a rotisserie, fabricated mounts to attach at the bumpers, and removed everything that wasn’t welded to the unibody. I was pretty careful to bag up assemblies and keep fasteners with the parts they belonged to… lots of detailed work and hundreds of baggies later, I was ready to start restoring stuff!”
Frank connected with several folks in the Z Car community he had met through the years to source parts for the restoration:
“Les Cannaday was able to get reportedly the last of the butterscotch interiors (vinyl bits) made for the Z restoration program Nissan had done. I had Patrick Shank (Patrick Restorations) completely go through all gauges, main and other wiring harnesses, and acquired the correct radio for that car (some other electrical bits too). Norm Murphy got all of the plating business and had or helped me find some hard to find items like a NOS cover for the wiper motor, a new double lever choke/throttle assembly, a pair of the early taillights, etc.”
The stripped body and all associated body parts went to Andy Schenk for painting while on the rotisserie…Frank was also able to get a complete set of stainless brake and fuel lines made to the original pattern, greatly simplifying restoration of these systems.
“Once the bottom was done, I took the car off the rotisserie and put it back on it newly restored suspension and the restoration of the inside began (other than the headliner which I also installed while on rotisserie while car was upside-down). The detailed assembly of the car took a couple of years total since I prioritized getting the car right over getting it done…”
The end result of Frank’s efforts was an outstanding restoration. You can see more in-progress pictures in the gallery.
Finishing Touches With Z Car Garage
At the very end of his restoration, Frank realized for that last 10% it was time to call up his friends at Z Car Garage. He brought his freshly restored, low-vin S30 in for us to sort out all the little things.
He had an early transmission that was making noise so we replaced it with another unit fro our supply. We replaced his lower control arm and moustache bar bushings. The entire underside of the car was nut and bolted, and his work was double-checked. A ZCG exhaust was also installed.
Key items in the restoration process were reviewed: verifying brake lines, clutch lines, bleeding the hydraulics, and adjusting the rear brakes.
Dyno Tuning
Frank identified what was needed to make a “Canada” car without the emissions controls of US models. He restored all of the “smog” stuff so it can stay with the car and be put back on one day if desired… but fully original wasn’t what he had in mind for the drivetrain…
The engine went to Dave Rebello for the 2.7l “purist” build: this is the original L24 block stroked (E31 head) so numbers still match while gaining more power. Otherwise stock when you open the hood:
We installed a Pertronix ignition, changed the plugs to hotter range, adjusted the valves, set the timing, installed a new alternator and starter and made the wiring at the distributor look OEM. Rob performed a street tune on the dyno yielding 179hp/172tq to the wheels:
We also installed an LSD to help get the newfound power to the ground effectively. Next items on the list were electrical issues and interior bits. We got the turn signals operational and replaced the flasher. We went through his interior and got all the missing rivets and cowl clips. Kick panels were installed. The clevis pin in the clutch-pedal assembly was removed, sanded and lubed to eliminate any noise.
Time to Enjoy The Ride!
With minor sorting complete we focused on a few aesthetic items like final adjustments of the hood and doors. Frank’s stock wheels were mounted/balanced, ensuring the “D” hubcaps were secure. He had lowered the car from stock height with Eibach springs, so we did our trim to the fronts for a nice stance.
16×7 Panasports were installed for daily driving:
Frank did a fantastic job on this Z:
It was great to see Frank driving, here he is on the freeway en route to the ZONC Annual Car Show.
“Three years from when I started the project, I took the car to Rob Fuller to help me bring it back to life… after a couple weeks of dealing with somewhat funky carbs and an improperly rebuild transmission, SN 486 was on the road again and, maybe not surprisingly, drove like a new car from the beginning… everything worked as it should and 80mph freeway travel was delightful. We do drive the car… for now it is being kept as perfect as possible for shows. Here’s where it resides in one of my shops in Oregon.”
Here is a short video of Frank in his Z and his wife in the Fuelie Z, enjoy!
The “Original Z”
If you are wondering about that license plate… “Ur” is a slang German term for “Original”.
“The first Audi Quattros are referred to as the UrQuattro. Since the legend of the z includes some design work by Goetz, a German designer reportedly hired by Katayama-san to develop initial concepts, I took the liberty of naming my z the “Original 240z” or UR 240Z for short… got the same plate in Oregon.”
Frank and his wife retired to Oregon and we miss the enthusiastic couple. It was our pleasure working with Frank and we appreciate him being a customer and friend of Z Car Garage.
LONG LIVE THE Z!
More pictures in the gallery below …[read more]
Happy Thanksgiving from all of us at Z Car Garage! We hope you can find time to Enjoy The Ride over the holidays. Please note our hours of operation below:
We will be closed this Thursday and Friday for Thanksgiving, re-opening Tuesday December 3.
ZCG will close on the 20th of December 2019, reopening on the 2nd of January 2020
What sparked your interest in Z Cars? For Scott W it began when he was about 15 years old, and eventually led him to Z Car Garage:
“My best friend’s brother’s friend had a silver 240z. He would take us to lunch and we had to lay down in the back. From that time on I wanted a Z! I started reviewing zcarblog.com and found a very nice 260z for sale that was owned by an older retired couple. Based on all the work performed by ZCG I met with Rob and I purchased it. The 260z was originally gold with the 5mph bumpers.”
Indeed the gold 1974 260z was our very own customer Geri R’s. When she retired and moved to San Diego she told Rob, “If you are not in SD my Z car can’t come with me…please find it a new home.” Scott W visited ZCG in 2013 and purchased the Z, well before the S30’s garnered high prices! He had a very clear vision of building the ultimate Z Car:
“I told Rob my plan was a car that was great to look at but I’m going to drive it! And drive it hard. My goal was to keep it looking 1974-ish on the outside but modern under the skin.”
So we began the process of upgrading an already solid, clean chassis that Geri lovingly maintained.
Drivetrain
The first item we discussed was the engine. Scott wanted more power and Rob suggested a Rebello 3.2L Stroker engine. Supporting parts included an MSA 6-into-1 header, ZCG exhaust system, KOYO race radiator (custom upper hose) and ZCG heat shield. A few pictures of the engine build/installation with many more in the gallery:
Induction is handled by Jenvey individual throttle-body fuel injection, managed by a Haltech Elite 750 standalone system.
A NISMO Competition oil pan was installed to cope with high cornering loads from road course driving. Also shown is the Nissan 240sx 5-speed transmission. This “KA24” unit is significantly stronger than early S30 transmissions. It handles the 3.2L’s extra power, and we offer this conversion to customers.
When we upgrade the transmission we also install a JWT HD clutch with aluminum flywheel. Helping put the power down efficiently is an OS Giken LSD. The R180 houses a 4.11 R&P and the assembly is setup in-house (by Joshua Corwin). Rounding out the drivetrain upgrades are a set of ZCG CV Axles(shown below)
The ZCG Exhaust system using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip. Listen to the sound in the video below!
The completed engine bay. All hoses, hydraulic lines, fittings etc were removed and restored/replaced with new parts. Zinc plating hardware throughout:
On the dyno, Rob tuned the Z with the Haltech making 257hp/229tq to the wheels. An improvement from the stock 121hp/130tq:
Chassis
Suspension upgrades were next, focusing on the ideal setup for open track days while remaining comfortable on the street. Scott outgrew the Tokico 5-ways and now has Koni Yellows with our Ground Control coil-over setup from back in the day. Techno Toy Tuning control arms, T/C rods and more complement the total suspension restoration. All parts were powdercoated and hardware plated. We really appreciate Gabriel at T3 and his staff. They make some of the best suspension parts out there for Z cars.
Panasport Wheels
Custom sized 17×9 Panasport C8 wheels allow us to run a wide 255/40/17 tire at all four corners, without flaring the fenders:
Bridgestone RE-71R tires are shown below. The 17″ diameter wheels also give clearance for our ZCG Big Brakes!
ZCG Big-Brakes and CV Axles
After driving our customer Lou’s Fairlady, Scott was sold on our Z Car Garage Big-Brakes.
Not to be confused with our familiar Z Car Garage Big-Brakes (for small wheels) that we currently offer, this Big-Brake kit was our initial setup from many years ago. Our first collaboration with Stoptech, this 328mm sized kit requires 17″ diameter wheels and the massive ST-42 calipers are finished in bright red. This kit was installed on our OS Giken TC24-powered 240z and a few other customer cars.
The ZCG Big-Brakes framed nicely behind the black-spoked C8s. We are currently re-vamping this kit using Stoptech’s latest ST-43 caliper.
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.
Scott’s 260z received ZCG CV Axles set #250
More pictures of the ZCG axles installed, also visible are the T3 control arms and ZCG exhaust system:
Comfort
Scott’s 260z had an interior in fair shape. We gave it the full ZCG treatment with a refurbished dash, new carpet and creature comforts like Bluetooth, radar detection and functioning HVAC. In-progress shots below with more in the gallery:
New carpet throughout, integrated speaker box in hatch:
The stock seats were in bad shape Scott was sliding around on them so we upgraded to leather Recaros. Perfect for keeping him locked in place during track days.
The heater system from core to blower was completely restored:
Full A/C setup using a smaller Toyota compressor with existing A/C parts:
Performance
Balance. This Z has power and the chassis upgrades to transform it into a well-rounded sports car. Remember Scott’s goal of building the Z to drive really hard? He has been taking his S30 to Buttonwillow Raceway every month, putting our ZCG products to the test on the track.
“I added the big brake kit with wider tires that do not require over fenders. I really push this car and the engine feels rock solid. A professional instructor drove it around the track with me to teach me the lines and he was very impressed. In the photo of me at the track you see a 400hp BMW and a 500hp Alfa Romeo. They could not keep up with me in the corners but were able to pass me on the straight away. The car is tight to the ground and doesn’t lose traction. Very fun to drive.”
Enjoy the sounds of Scott’s Z in this short video below:
Exterior
You didn’t think we would forget to mention the total paint color change, did you? About six months into his build Scott called to request a color change from gold to a Mercedes-Benz shade of Gun Metal. Our man William painted the body, retaining all side-markers to maintain a stock look:
Scott however was adamant about changing the stock impact bumpers. Rob located Euro-style 240z bumpers and had them sectioned/re-chromed:
Thank you Scott for letting us build your Ultimate Z Car! We are proud to see you enjoy it on the track and street.
