Photographer Larry Chen visited Z Car Garage back in February to bring his very own S30 in for our ZCG Big-Brakes. While he was at the shop he featured our customer James Stephens’ turbocharged 1972 Datsun 240z for an episode of Hoonigan Autofocus. In this video Larry chats with Rob Fuller about the build and also gets to dyno/test drive it. We had a blast hanging out with Larry and his crew. More Hoonigan Autofocus spotlights from our shop and high-res pics are coming soon. Enjoy the video!
We met Cece in 2018 when she contacted us for help with her 1977 280z. She had been a customer for many years at ND Autocare and when Joe Chester shutdown…she stopped driving, fearful that having a vintage car meant you were susceptible to breakdowns. With the right combination of parts and experience a 280z can be as reliable as (dare we say) Honda’s of the 80’s. Datsuns just can’t be killed. Cece’s Z was treated to a ZCG-style mechanical restoration including a new drivetrain, engine bay clean-up, total suspension rebuild and more.
Cece’s Z Story
She has owned the ’77 Z for 27 years, here is the story behind it:
“I was first introduced to the Z car in 1976 when I was in high school, a friend of mine drove a 1973 240 Z. I always liked cars and found the Z to be unique. In the mid 1980s, a Z car was not in our budget nor was it practical for a family with two young children. In the early 90’s while I was working full time and raising my family, I went back to school and earned my college degree. As a graduation gift to myself, I began my search to purchase a Z car. A friend who was a master technician for Nissan, suggested I look for a 280Z as they were fuel injected and had less problems than some earlier models. In 1993 I found an ad in Auto Trader for a 1977 280Z that was 16 years old, had low mileage ( for a car its age), for sale by the son of the original owner and at a price point I could finally afford. “
The seller gave me all the service records, original bill of sale from the dealer, the original service manual, etc. At least I knew where the car had been and what maintenance had been done on it. I felt fortunate that this car had been well taken care of. In 1999 I had the car painted, got new tires and wheels, replaced the faded interior carpet and had the seats recovered. I drove the car on weekends and tucked it under the car cover in the garage during the week.”
During the last 5 years Cece did not drive the car as much since it was becoming less mechanically reliable. She heard about ZCG through the Z Owners of Northern California Car Club and made an appointment with us in January 2018.
Taking the Z to the next level: Drivetrain
Cece came down to ZCG to discuss the project. We made a plan to give her Z much needed love and began work in the summer. Please visit the gallery below for more pictures documenting the engine and engine bay restoration work, it’s where our efforts shine!
Engine
The tired engine was removed and we built an L28 with mild cam and clean-up work on the head.
New L28:
With the engine/transmission removed we focused our efforts on restoring the engine bay. Everything was zinc plated and powdercoated. New parts included brand new injectors, all new fuel system, hoses, fuel filter and all the drive belts.
All new hydraulic lines, emissions plumbing and more engine bay clean-up:
Intake manifold cleaned up and powdercoated:
An MSA exhaust header was installed:
This was a 4-speed car, so we went ahead and grabbed one of the 5-speeds from Rob’s stash. This low-miles assembly was installed:
A JWT aluminum flywheel and heavy duty clutch backs the L28:
Oil pan detail:
With the new engine/transmission and a KOYO race aluminum radiator installed, more detail work was performed:
MAF/hose/hardware detail:
Engine bay restoration, before/after:
Dyno Tuning
Rob dyno tuned the tired L28 and rebuilt engine. Baseline was 118hp/139tq and after tuning the new engine made 146hp/156tq to the wheels:
Suspension
The goal of this project was to give Cece a Z that she could drive wherever and however she wanted, worry-free. We replaced all of the hydraulics and front/rear suspension assemblies to match the new driveline. All suspension was either zinc’d or powdercoated:
We installed KYB strut inserts with lowering springs, Suspension Techniques sway bars, Techno Toy Tuning adjustable rear lower control arms, TC rods, and rack bushings. We do offer a full coil-over setup for track day/performance-oriented customers, and this spring/strut upgrade for those that want a better stance with improved handling.
Before/after suspension refresh with T/C rod and steering rack detail:
Rear end with T3 lower control arms in:
ZCG Big-Brakes and CV Axles
We are proud to have several of our ZCG products on Cece’s 280z. We installed our Z Car Garage Big-Brakes (for small wheels) and also upgraded to Z Car Garage CV Axles! These products have been standard on numerous ZCG builds.
As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:
Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)
Rotors: 280mm x 20.6 with Alum 7075 hats
Pads: Stoptech 309 sport street pads
Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.
A few closer detail shots of the calipers, rotors and hardware:
We went ahead and got Cece dialed in with the ZCG big-brake kit for small wheels with parking brake and a new brake booster/master cylinder. More pics in the gallery!
Front brake installation:
At the rear, the OEM drums brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.
Cece received ZCG CV Axle set #255.
Panasport Wheels
Our ZCG Big-Brakes also look great behind Panasport wheels in our offest allowing us to run 225/50/16 tires. We replaced the old-school wheels with 16×7 Panasports and Bridgestone S-04 tires:
We think the wheels are a huge improvement:
Cece was pleased with modifications and repairs:
” After having Rob go thru my car in detail and run a compression test on the engine, he suggested a mechanical restoration of the car, to make it more reliable and so that I would be able to drive it anytime and anywhere I wanted. I brought the car to Rob in July and he transformed my car into a mechanical work of art.”
Details
We sorted a few additional items like repairing a past distributor issue, installing new motor mounts and alternator/starter assemblies. The little things are what we excel at though like a fully restored A/C system retrofitted to R134A (blowing 41 degrees out the vents!), battery cables, a Momo steering wheel and full stereo system:
Enjoy this short video of the Z:
Enjoying The Ride
Cece was super stoked on her Z and immediately started driving it everywhere. She was even spotted at Alice’s Restaurant after cruising on the famous twisty Skyline Rd. She also attended the ZONC Annual Nissan/Datsun car show in Brisbane, CA. Here is a message she sent Rob:
“—–Original Message—– From: Cece B Sent: Sunday, December 23, 2018 3:59 PM To: rob@zcargarage.com Subject: Sunday ride – Alice’s RestaurantSteve & I took the Z on a nice long drive today down Highway 1 to Pescadero Road to Highway 84 & 35 to Alice’s Restaurant. The Z did not disappoint. It was an awesome ride & the Z performed excellently hugging the road. “
” Rob is very passionate about what he does and every car has its individual personality. My car turned out amazing! Now I have a vintage Z car that is fully restored and I am able to drive it without worrying about its reliability. From Nissan’s TV ad campaigns from 1996, “Any car can get you where you want to go, a special car can get you there with a smile on your face. Life is a Journey, Enjoy the Ride”. And as for Mr. Rob Fuller of Z Car Garage, he ends every communication he has with you with , “Long Live the Z”. Thanks to Rob and his staff at the Z Car Garage, these iconic Japanese sports cars are able to exist, and their owners are able to continue their journeys and thoroughly enjoy their rides. Long Live the Z!”
We really had a great experience working with Cece. We love that with husband Steve they are one of those couples that have been together for a long time and they’ll be together forever.
The best part of this job is the people and their stories. Taking somebody who has the same passion as us and delivering them something they can enjoy and drive gives us immense satisfaction. With updates like real suspension and brakes that can hang with any late model car, the headaches commonly associated with vintage car ownership disappear. From a well-versed Z owner to someone who just like the way a Z looks, let us help you achieve your vision of the perfect S30! More pictures in the galley below and LONG LIVE THE Z!
Filed under: 240z,Parts,Racing
by Alvin G @ 9:36 pm on February 25, 2020
We love to see our products being installed and used on customer cars. Race car driver and restoration specialist Jim Froula of Racecraft is running our latest ZCG Heat Shield in his vintage 260z race car!
A few close-ups of the ZCG Heat Shield, this piece is serial #0025:
A short background on this 1973 Datsun 260Z from Jim:
“This car was built in the winter of ’77-’78 and its first event was the Portland Rose Cup in June 1978. The Portland Rose Festival’s queen, Tina Klassy, was photographed with the car and featured in local advertising for the event. The car competed in SCCA CP class mainly in events on the west coast and ran in the SCCA National Runoffs twice with sponsorship help from Carlos Vercelli, owner of well known Datsun specialty service shop “Carlos Garage” in Fullerton, CA . It was campaigned successfully at a national level, including a 3rd place finish at the SCCA runoff’s. Survived in its original production class specification and bodywork throughout the entire time. It received a cosmetic restoration in 2015 and was put back into its original Carlos’s Garage livery and currently runs vintage events across the country today.”
At the 2018 RMMR we were happy to see Carlos Vercelli (red hat) supporting the Z with driver John Murray:
The ZCG Heat Shield is available for purchase at $169.00 with product information below. View this product and other ZCG parts on the new “products” page of our website HERE
ZCG Heat Shield
We are excited to offer the Z Car Garage Heat Shield for your triple-carb’d L-series Z car. This is a one-piece 304 stainless unit with laser-etched serial number. Proven on all of our L-series engine builds and dyno testing.
This heat shield will fit Mikuni, Weber, Dellorto and Jenvey induction with several intake manifolds like the Harada:
Jim Froula also runs our Z Car Garage CV axles on several of his vintage race cars, check it out!
Race car driver and restoration specialist Jim Froula of Racecraft is running ZCG axles in several of his cars:
Set #246 – installed May 2018 on the “Harry Stewart #52” Datsun 510:
Set #247 – installed April 2018 on the 260z
Set #248 – installed on Adam Carolla’s “Greg Sorrentino #90” Datsun 510.
We are pleased to report that Jim will also be installing a set on his “George Alderman #32” 300ZX! The ZCG CV axles are also perfect for high hp street cars which can be seen in the link above.
Z Car Garage Big-Brake Kit
Our ZCG Big-Brake kit is the last stop in braking performance for your S30.
ZCG Big-brakes and T3 coil-overs replacing stock setup on Brian’s 1973 240z:
View these products on the new “products” page of our website HERE, stay tuned for more innovative parts from Z Car Garage!
The 2020 Solvang Datsun Roadster Classic will be held on April 24-25 in Solvang, CA. Now in its 33rd year, this event continues a tradition of uniting owners from all parts of the world in a little town just outside of Santa Barbara. There is something for everyone here: shopping, food, wine-tasting, outdoor activities, and in the last weekend of April an epic gathering of Datsuns! We are only two months away from the big show so prep your cars and book those hotels!
Come check out roadsters and other vintage Datsuns April 24-25. Reminder: ALL DATSUNS are welcome! There are even award categories for non-roadsters. For registration and show info please go HERE.
To catch a glimpse of the show check out Last Year’s Show Report and movie( By Michael Anderson) below. Admission is free to the general public, see you in Solvang!
We met Greg in 2015 when he purchased a set of Panasport wheels for his S30. He returned later in 2019 for our Z Car Garage Big-Brakes and Z Car Garage CV Axles along with upgraded suspension and triple Mikuni carbs. Greg is a pilot residing in Reno, NV and when he is not flying passengers all over the US he is a 100% gearhead with an award-winning 1970 Dodge Charger. He has owned the ’73 Z for 42 years and we love the story behind it:
“I bought this Z from the original family (two owners, same family) just weeks after I graduated from high school in June of 1978. I had previously owned a 1970 Sublime Green Dodge Charger R/T, but I thought it just wouldn’t be cool to show up to college in a ‘lime green’ car, so I went on the hunt for something that had great looks, and great performance to match. I kept my pursuit of a 240Z a secret from my high school sweet-heart (now my wife of 40 years), who was two years behind me in high school, until I had actually purchased the car and had a chance to give it a good detailing. When I pulled up that first evening with the new Z, she was very surprised! See didn’t know what it was, but she thought it was just “So Cool!”
“We dated in the car for another two years until we married in 1980. One of the best memories we have of the car is taking my now wife to her High School Senior Prom in the car. We both also really enjoyed cruising the back mountain roads of Arizona on the weekends during the year I spent in Air Force pilot training outside of Phoenix. The car was my daily driver until 1987, when it received a new paint job and then became more of a “nice day” car.”
As life went on Greg moved from Idaho to Reno and the car ended up getting stored for about 20 years. When their re-acquired ’70 Charger did not make it back from a resto-mod in 2015, Valerie suggested getting the 240z running to enter in Hot August Nights in place of the Charger.
“After sitting for 20 years it needed some work – we called on Dave Rebello for a 3.0 stroker L-28 engine (SU carbs), and while the engine was being built my son and I got busy. We pulled the fuel tank, dipped it, and refreshed it with a new sending unit, as well as all new hoses.”
In 2015 Greg purchased a set of 16×7 Panasport wheels from us and though the Z was really nice it was time to take the next step.
Taking the Z to the next level
After months of planning, last July Greg and Valerie drove their Z down from Reno to Z Car Garage. They spent the day with us while we installed new parts, made a few repairs and cleaned up the engine bay.
The Rebello 3L was treated to a fresh set of triple Mikuni PHH44 carbs on a Harada intake manifold (Rob’s favorite intake). We anodized the linkage from blue to black to suit Greg’s taste.
Out with the old SU carbs. A new 6-into-1 MSA coated exhaust header (merged to existing exhaust system) and ZCG heat shield were installed:
Greg also wanted the fuel hoses and AN fttings black which is becoming common from our vintage racing builds like the Rocketbunny Z. Finishing it off is our favorite fuel rail from Japan.
The engine bay received lots cleanup. We wanted Greg’s attention to detail to match his Mopar’s. Before/After, triples are hard to beat!
Dyno Tuning
After the addition of triple Mikuni carbs and an updated MSD ignition we went through the car to ensure it ran well. With Rob’s dyno tuning we greatly improved the way this Rebello 3L drives. Baseline was 186hp/189tq and after tuning it made 215hp/203tq to the wheels:
Listen to those triple Mikuni’s sing on the dyno. Also watch for a test drive with Rob running through the gears making sweet L-series music!
We sorted a few additional items like repairing the parking brake, replacing a lazy tachometer with a nice unit from Rob’s stash and fixing his shift boot.
Greg was pleased with modifications and repairs:
“One of the not-previously talked about items that I was most pleased with was the Tension Rod Bushings that Rob replaced. After I installed the new front-end parts a few years back, the car still had a tendency to follow slight grooves in the road. I had written this off as non-stock wider tires, but when Rob took the car he noticed it in his test drive and replaced those for us as well. The car now literally drives and handles better than new, and the triple carbs with Rob’s tuning magic REALLY brought out the beast in the Rebello motor! The car’s performance now is quite simply stunning!!!”
As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:
Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)
Rotors: 280mm x 20.6 with Alum 7075 hats
Pads: Stoptech 309 sport street pads
Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.
A few closer detail shots of the calipers, rotors and hardware:
We went ahead got Greg dialed in with the ZCG big-brake kit for small wheels with parking brake and a new 240z brake booster/master cylinder. More pics in the gallery!
Front brake installation:
At the rear, the OEM drums brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained! They also look great behind the Panasport wheels:
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.
Greg received ZCG CV Axle set #282.
Enjoying The Ride
After their visit to ZCG, both Greg and Valerie continued to enjoy the Z at several Hot August Nights shows. It appears they enjoy driving it more than the Charger 🙂
“The Hot August Night Virginia City meet this year. We had intended to take the Z Friday, and the Charger on Saturday, but we had so much fun driving up and down Geiger Grade with the new ZCG triple Mikuni‘s and the ZCG Big brakes that we took the Z both days!!!”
Valerie driving the Z to a local ‘Ladies only’ car show. We love her “all blue” theme! (Right) Their 1970 Dodge Charger:
“Valerie and I are very happy with the service and modifications ZCG has completed on our ’73 240Z. I doubt anyone else has the experience, the knowledge base, and most importantly, the PASSION for working on Z Car’s that Rob Fuller and the staff at the Z-Car Garage have!”
We really had a great experience working Greg, thank you both for letting us make your Z car an enjoyable sports car! More pictures in the gallery below:
