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Mark’s 1972 Datsun 510

Filed under: 510,Featured Cars and Projects,Performance
by Alvin G @ 5:10 pm on August 5, 2020

 

At Z Car Garage, the Datsun 510 is very close to our heart. Our hero John Morton piloted a 510 in the Trans Am racing series to put Nissan on the map, fueling every Datsun enthusiast’s passion for hot-rodding the humble economy car. We also have our share of race, personal and project 510s. When Mark G contacted us to work on his 510, we happily obliged especially after learning that it was built by our friend, fellow racer and Datsun 510 guru Troy Ermish.

 

510 Beginnings

 

Mark is an avid car enthusiast, growing up here in the South Bay. His first car was a lowered Capri that he tracked in the 80’s at Laguna Seca. He attributes his 510 passion from its rich racing heritage:

 “I was introduced to Sports Car racing at Laguna Seca in the mid 70’s. I have been going to most all of the different events ever since. My favorite was Sports Cars racing, Camel GT’s, IMSA, ALMS. Thus the ‘Poor Man’s BMW 2002’, my recent 510 is my third and hopefully last. Number 2 was also brought back from the dead and used to commute and cruise over Highway 17 to Aptos to work for my Father’s business. The surf rack was installed to haul all kinds of stuff.”

 

In 2015, Mark decided to fulfill his dream of another 510 and bought a project car:

“I wanted something I could turn into a street racer and autocross car for my son. As in any extensive full blown renovation, everything on the car has been touched. I tore it completely apart, soda-blasted the car, personally sandblasted every bolt and part on the car, welded in new floor panels and rebuilt the trunk, back panel and rear valance.”

The project car:

 

Mark’s extensive bodywork:

 

“I met Troy Ermish early on in the process, so when the floors and trunk were repaired, the car was trailered to Troy for a full roll cage, front fender wells were cut back and jack points installed in the rocker panels at the “B” Pillars.”

 

After 18months of bodywork, which Mark was heavily involved with, it was back to Ermish for the final build out. The car was purchased with a 1600 and funky 4 speed, but Mark also scored a 2000cc with two side draft Mikuni’s and a ZX 5 speed transmission. The engine was sent to Rebello for a full rebuild and upgrade to 2360cc spec.

 

T- Square Brain

 

Mark studied art in school and his attention to detail throughout the 510 impressive. From the no-frills interior to uncluttered engine bay it’s no surprise that he earned the nickname “T-square brain”. Each time I see this car it reveals another level of fanaticism that reminds me how awesome Datsun-owners are. Enjoy a few detail shots with more pics in the gallery below:

Engine Bay

Devoid of unnecessary bits, the Rebello 2.3 with dual-Mikuni’s takes center stage:

 

Interior

 

A tribute to the B-Sedan racing 510s of the 70’s, the interior is spartan with a simple dash, roll cage and OMP seats:

 

Again, it’s super sanitary in here with subtle color choices and straightforward switchgear. That is Pete Brock’s signature on the dash!

 
 

Body

The 2017 Corvette Racing Yellow paint is loud, but in a good way. Mark’s touches here are an exercise in restraint, while harking back to the Trans Am racers he remembered. The white roundel was inspired by our friend Dave Scholz’ Datsun 240z as seen on Petrolicious . 13″ re-pop’d (VTO) AR Libras are the definitive wheel choice here, with contrasting black spokes and chunky Toyo R888 tires:

 

Sorting at ZCG

 

The 510 was constructed with both Mark’s skillset and Troy’s finishing touches. After he finished his project, Mark visited ZCG for adjustments and sorting.

 

ZCG CV Axles!

 

We upgraded Mark’s standard half shafts to our Z Car Garage CV Axles. These CV axles help transmit power to the ground and ensure smoother operation compared to standard half shafts, while eliminating the need for aluminum adapters.  Mark got ZCG VV Axle set #320 and he loves them:

 

Nick about to install the new CVs:

 

Standard half shafts (left) and ZCG CV Axles (right). Note all of the powdercoated suspension parts:

 
 

Getting Mark Back On The Road

 

Mark was experiencing a re-occurring high water temp issue. Finally the head gasket was compromised so we pulled the engine for a refresh.

 

We re-intalled the the engine and tidied up the engine bay. The electric fan was removed and a fan clutch installed utilizing a 620 water pump/S30 fan blade to make it all fit behind the Koyo radiator:

 

Dyno Tuning

On the dyno, we had a case of deja vu as Mark’s 510 is almost similar to Keith’s. Rob is familiar with tuning the L-Ser-es engine in both race and street 510s. Mark’s Rebello 2360 put own 189hp/178tq to the wheels, gaining 8hp/10tq with Rob’s tuning. You can hear it scream in the video below. Mark will re-visit us for another dyno session after he accumulates more miles.

 

Enjoying The Ride

 

With a few more minor tweaks like door locks and windows, Mark was out and about with his 510. He joined us at the local Fuel Supply Cars and Coffee:

 

Enjoy this video of Mark’s 510 in action:

 

We even spotted Mark at Driving While Awesome Morning Motors:

 

 

Do It In A Datsun

 

I was fortunate to catch up with Mark and meet his son Dom who also has motorsports background. It was rad to see the Datsun being a family affair and Mark all smiles behind the wheel:

 

 “I feel very lucky to be part of the Z Car Garage family. The staff are  all great guys. I will continue to bring the car in for Anything it needs.”

 

Big thanks to Mark for letting us service his 510. We really enjoyed having the 510 in the shop!

 

Speaking of Love for The 510…this weekend 20+ B-Sedan racers will be running at Laguna Seca. I will have a full report for you, stay tuned!

More pictures in the gallery below!
…[read more]




PARTS: Z Car Garage CV Axles

Filed under: Featured Cars and Projects,Performance
by Alvin G @ 10:57 pm on February 18, 2019

 

Z Car Garage is proud to offer a CV axle conversion kit for your Datsun S30 and 510. We have sold over 100 sets of axles globally, with customers installing and enjoying them on everything from street cars to full-blown IMSA racers. These CV axles will help transmit power to the ground and ensure smoother operation compared to your standard half shafts. Full details below:

 

For years we have used aftermarket CV axles that utilize an aluminum adapter prone to loosening up over time. Despite efforts to keep things tight (Loctite, hardware changes) we had to keep an eye on them. We developed a better solution that eliminates the need for aluminum adapters and remains 100% bolt-in like a factory half-shaft.

 
 

Designed and manufactured locally with KAD Models, the ZCG CV axle kit works in both R180 and R200 configurations.

 

 
 

These are the beefiest CV axles on the market. They have been tested on the track by our vintage racing customers and also in high hp* street cars (powershifting, clutch dumps, etc.). Each axle has a serial # for peace of mind:

 

The CV axle kit is available now from ZCG for 1595.00 + freight and they come with everything you need to install on your car. Contact us at 408-452-0350 or send Rob an e-mail rob@zcargarage.com to purchase. Installation is just like doing a half-shaft: there is even a marking that shows you where to line up bolts and special hardware:

 

The ZCG CV Axles in action

The video below demonstrates the “looseness” associated with aftermarket CV axles that use adapters compared to the ZCG axles without adapters. Several customer race/street cars running our CV axles are also shown. Enjoy!

 

S30 and 510s running the ZCG CV axles

 

Randy Jaffe’s #46 BRE Datsun 240z received the very first set of ZCG CV axles: Serial # S30-000240!

 

The Bluebird SSS Coupe and Hakosuka Skyline are both running ZCG CV axles on the race track:

 
 
 

Race car driver and restoration specialist Jim Froula of Racecraft is running ZCG axles in several of his cars:

Set #246 – installed May 2018 on the “Harry Stewart #52” Datsun 510:

 
 

Set #247 – installed April 2018 on the 260z

 
 

Set #248 – will be installed on Adam Carolla’s “Greg Sorrentino #90” Datsun 510. We are pleased to report that Jim will also be installing a set on his “George Alderman #32” 300ZX! The ZCG CV axles are also perfect for high hp street cars. The following customer cars are all running our CV axles now:

Frank B’s fuel-injected, 6-speed stroker L-series:

 
 

Gary’s 430whp LS3-powered 280z:

 
 

Scott W’s EFI stroker L-series:

 
 

James S’ L28ET:

 
 

Brian’s 1972 240z:

 
 

Finally, Gary’s “Behemoth”  OS Giken TC24B1Z powered S30:

Technical Information:

The Z Car Garage axles were designed to help remove much of the backlash aka clunk seen in many older vehicles. Modern technology has given us the ability to create a set of axles to exacting standards. We started with a high quality set of CV joints that were found to be the most consistent in both major and minor spline diameters. We then began to design the axle itself to share the same tight tolerances. We are holding a +/- .01mm diametric tolerance on both the inner and outer spline diameters. This gives us the feeling of direct connection between differential and wheel. The axle shaft major diameter was increased to 30MM to give owners a bit of added comfort in knowing the main shafts are stout. Once the axles are splined they are then heat treated to obtain the desired harness. After heat treat the axles are then nickel plated to add corrosion resistance. The inner and outer flanges are made from 316 stainless steel and mate to the CV joints with tapered alignment surfaces to ensure concentricity is maintained throughout the axle thus reducing vibration. The inner flange attaches to the stock R series differential utilizing the Nissan factory hardware. The outer flange attaches to the driven stub with bolts specifically designed and manufactured for the Z Car Garage axle installation kit. These bolts are manufactured to grade 12.9. All ZCG axles are manufactured locally which helps us maintain the fitment and quality we require.

Materials

Axles : Hardened AISI/SAE 4340 Alloy Steel, 4340 is a nickel-chromium-molybdenum alloy steel

Drive flanges: 316 stainless steel, Type 316 steel is an austenitic chromium-nickel stainless steel

Outer Flange Bolts: Hardened 4140 Alloy Steel , AISI or SAE 4130 grade is a low-alloy steel containing chromium and molybdenum as strengthening agents