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This 1971 Datsun 240Z has a long history with Z Car Garage. We have known owner Rob J since the early 90s, having worked on his previous Z cars, and with a few ZCG touches this Series 1 continues to impress. Let’s take a look at how Rob J got into Z cars and what makes this one special.

 

Datsun Z Family

When Rob J was a kid, his dad bought a 1971 Z (photo below) and used to cruise the Santa Cruz mountain roads with Mom in the passenger seat and his two brothers and him sitting on the luggage deck with their feet tucked under the seats:

“His idea of fun was to chuck the car into turns on Hwy 9 or Skyline Blvd – causing the 3 of us to squish into each other with the G-forces. I fell in love with the look and sound of that car when I was 5 years old and was determined to have one of my own. When I was about to turn 16, my brother crashed that car and Dad sold off the wreck, so I never got to drive it. Nothing “sets the hook” like being deprived of something you really want and I bought my first 240Z as soon as I could save up the $3500 that decent cars were going for in the 80s. I’ve had Zs ever since”

 

His first car was a ’71 that was stolen and crashed beyond recovery by thieves. The second, an Iris Blue ’72 (above right), was his daily driver for more than a decade and gradually benefited from ZCG upgrades. When Rob J had the opportunity to buy Paul Hooks’ S30 he sold the Iris Blue Z car to Tony K.

“When Rob Fuller first came to California to work on Datsuns, we had a regular gang of Z drivers going to track days together. The illustrious Paul Hooks was a fellow track nut and this Z was his car. He had done his restoration and modifications the right way – as a closely spaced series of coordinated upgrades using the best gear available, and the car always impressed me with flat cornering, powerful breaks, and that throaty 3.1ltr engine. So when I eventually had an opportunity to buy it from him, I jumped. “

 

Rob J with the Z he’s longed for:

 

Performance to Stand the Test of Time

Paul Hook’s Z was built in the late 90s/early 2000s, so it has the very same 3.1L L-Series engine with triple-Mikuni induction backed by a 280zx 5-speed and R180 LSD. Period suspension upgrades included 5-way Tokicos w/Eibach springs, ST f/r sway bars and sticky Advan A032R tires (remember those?!). The interior has a roll bar with harnesses, Recaro seats and rear strut tower bar.

 

The ethos of this build was centered around open track day events that Paul enjoyed.  Increased braking performance was achieved through a 4-wheel Porsche 911 Turbo “Big Red” caliper brake kit. It works pretty well, but not as well as our Z Car Garage Big-Brakes with respect to pedal feel/un sprung weight…all benefits from our years of experience and collaboration with Stoptech engineers.

 

What makes this Z special? It was built in a period where Z cars were not deemed “collectible” or valuable yet. Despite this, we were building high-end Z cars that performed really well on the street and track. Perform on track indeed; for a car built nearly three decades ago Paul’s vision and execution is impressive. He was a track hound and this Z was his tool of choice, calling routine track days “high-speed mediation”.

 

This ’71 being a Series 1 offers the lightest S30 chassis and paired with 191whp (modest by today’s standards) from the 3.1L it’s tremendously rewarding. It makes all the right noises too, just listen to Paul blasting down the front straight at Thunderhill Raceway (video below) in both rain/dry conditions!

Mini Z

 

Paul’s Z was special to many, including myself. It was “the one” in my eyes seeing how it did everything well from track days to cruising around…the epitome of balance in the S30 chassis. I admired it so much that I made a 1/24 scale model replica with loads of details based on hundreds of photos I accumulated over the years. In 2008 while attending a ZCG Dyno Day I finally presented the model to Paul. More pictures in the gallery below!

 

Updates and Upgrades

So what does this already well-sorted Z need? We discussed a list of needs/wants with Rob J…including sticky tires, new exhaust system to ZCG-spec, and a transmission upgrade. The aged Hankook R-S3s were replaced with Bridgstone RE-71R in 225/50/16 over those classy Panasports:

 

The 280ZX close-ratio gearbox that Paul had was getting old and noisy. At the time we were doing Nissan KA24 (FS5W71C) transmission swaps (before the CD009a came to market) by modifying a 280Z L-series bell housing. You can see the custom ZCG transmission mount below.

 

A JWT heavy duty clutch and Z32 shift knob finish the swap in style.

 

The Z had a really old-school Crane HI ignition components. We updated to run the MSD box so Rob could tune the car and extract a little more power. The exhaust was replaced with our ZCG exhaust system and a Koyo race radiator installed.

 
 

Rob J was happy with the updates:

“Recently, I took my car into the shop for an exhaust system upgrade and electrical system maintenance. What I got back was a different car entirely! Rob and the crew replaced my old school exhaust, which was frankly an eyesore, with ZcarGarage’s current system, which is expertly tucked up into the undercarriage and finally really looks the part. The exhaust isn’t louder, but it’s more sonorous and less tinny sounding. I love it.”

Dyno Tuning

It has been many years since this Z had been on our dyno. We adjusted the valves, set timing, sync’d carbs and re-jetted them for the new exhaust. Baseline was 198hp/194tq and after Rob’s tuning the Z made 222hp/213tq at the wheels. More power even after all these years this Z does not disappoint!

Power gains you can feel!

“The improvements are awesome: approximately 25 more HPs and 19FtLbs and much smoother power delivery. The car leaps down the road when you mash the throttle and no longer stumbles when rolling into the throttle from cruising RPMs.  The car was fun before and now is just crazy fun.”

Enjoy the dyno video below as well as some historic footage of this Z in action. Volume up!

 

Enjoying The Ride

 

We love how Rob J is enjoying his Z, just as Paul Hooks did. Rob has attended many events and fun runs and I still can’t take my eyes off this Z! In case you are wondering, his plate reads “Kenjuru” to note the martial arts he practices 🙂

 

Below are just a few of the great times we’ve enjoyed with Rob J and his ’71 Z:

 

EVENTS: The ZONC Annual Car Show

Happy New Year!

Bayline Vintage Meet Pictures!

EVENTS: Driving While Awesome Cars n’ Coffee 11/10

EVENTS: Cars and Coffee at Canepa Motorsports

2014 Silicon Valley Auto Show Pictures!

Bayline Vintage Meet Pictures!

 

Long Live The Z!

 

Plans for the future…we will continue to keep this Z on the road and give Rob J updates like our Z Car Garage Big-Brakes, and Z Car Garage CV Axles.

“This 240Z is a late Series 1 manufactured in December 1970, so it’s not a low VIN car (17,XXX) and I don’t feel any pressure to restore it to stock.  Instead, we’ll keep upgrading the go-fast options while keeping a vintage look.  I truly love driving this car on the street and the occasional track day and I love doing both with other Z Datsun enthusiasts.” 

 

 

Thank you Rob J for supporting us and being in our life. We are so happy you found the right Z and ZCG will always be your home! DO IT IN A DATSUN

Enjoy the photo gallery below
…[read more]




Gary’s 1971 Datsun 240Z is Alive!

Filed under: 240z,Featured Cars and Projects,Parts,Performance
by Alvin G @ 11:40 am on March 8, 2021

 

Gary’s 1971 Datsun 240Z is back on the road with twin-cam L-Series Power! Turn your speakers up and enjoy.

 

6- speed transmission

6- individual throttle bodies

4- valves/cylinder

2- camshafts

 

Stay tuned for more…




Tony’s 1972 Datsun 240Z

Filed under: 240z,Featured Cars and Projects,Parts,Performance
by Alvin G @ 5:10 pm on February 23, 2021

 

Tony K’s 1972 Datsun 240Z has a long history with Z Car Garage having received upgrades like a 3L with triple-Mikuni ph44s, 280Zx 5-speed transmission, suspension refresh, our Z Car Garage Big-Brakes, Z Car Garage CV Axles and Z Car Garage Heat Sheild.

 

Tony’s Z has a great history that begins with our friend and fellow enthusiast Rob Julien. Let’s take a closer look.

Keeping it in the Z Family

 

This Iris Blue Metallic (Porsche 911 color) Z was Rob Julien’s car when he first met Rob Fuller in the 90’s. A few years ago Rob J had the opportunity to buy Paul Hooks’ 1971 Series 1, another really nice S30 Fuller helped build in the 90’s (Full report soon). So the Iris Blue car changed hands going to a young Datsun 510 guy, customer Scott W, and finally Tony K, who at the time lived in Canada!

“I bought the car from Scott Wagner — a customer of ZCG — in 2014 as a replacement for my Ducati 748 that was totaled (along with me) a few years earlier in a near-fatal accident.  I figured if I wasn’t going to ride bikes anymore, I wanted to get a car that offered a visceral and pure driving experience.  Clearly I picked the right car and, unbeknownst to me at the time, the right man and garage to take care of my car.”

 

Very shortly after purchasing the car, Tony took it on the best road trip of his life:

“I drove with my wife from San Francisco to Vancouver where I lived and worked at the time, taking Rt 101 along the coast as far as I could up into Oregon before heading inland.  The car was so great – planted and confidence inspiring on the twisty back roads, plenty of power, and a great soundtrack.  While I lived in Vancouver, I met a group of Italians who loved cars, and we often took spectacular mountain drives during the spring and summer months and then garaged our cars in the winter.”

 
 

During its time in the Great White North we helped Tony out remotely:

“One of the best parts of my experience with the car has been the professional service, unparalleled expertise, and honest work from Rob and his great team at ZCG.  I had spoken to Rob several times while I lived in Vancouver to ask him various questions, and he treated me like a valued customer; he spent quite a bit of time listening and explaining things to me even though I wasn’t a customer, and he didn’t know me from Adam.  It was very clear to me how much he loved the Z and simply wanted to help me enjoy the car as much as possible.  It was great to finally meet him and his team (and of course the shop dog) when I moved back to California and witness his infectious enthusiasm in person.”

Welcome Back to Cali

 

Tony serendipitously moved from Vancouver back to the Bay Area and immediately visited ZCG so we could handle everything on his wishlist. Let’s review the work we performed just before Tony left for Canada.

Engine Bay Services

The engine bay was painted black so we took this opportunity to paint it body color and perform general tidying. As usual William worked his magic to match the Iris Blue Metallic body color. Before/after:

 
 

New hydraulic lines/plumbing and wiring harness cleanup made this engine bay pop

 

We treated the engine to several upgrades including an MSA 6-into-1 exhaust header, new intake manifold with rebuilt Mikuni pH44 carbs, JWT HD clutch/flywheel, Koyo aluminum radiator:

 

We also installed what every triple-carbed L-series needs: a Z Car Garage Heat Sheild!

 

From dirty and grimy to fresh and clean. You an also see the freshened front suspension with new T/C rods and lower front control arms from Techno Toy Tuning

 

Tony’s Z also got the ZCG HID kit. We performed this mod on Gary R’s 280z restoration with great results: stock appearance during the day with HID brilliance at night. These were adjusted at his recent visit.

 

The Z Car Garage Touch

 

After driving the Z all the way down from Vancouver, Tony reported the rear brake drums had failed so he had the Z towed to us from Sacramento. It was time to take care of the little things that he wanted sorted as well as some exciting upgrades, ZCG-style.


 

The interior got some love with repaired tachometer, fabricated fire extinguisher bracket, new shift boot, shifter/bushings, NRG quick-release to work with his MOMO steering wheel, new front/rear window seals, rear hatch seal and MSA glove box insert.

Recaro Specialist Seats

 

We installed on of our favorite seats for the S30: the Recaro LXF. These are Specialist seats in leather that have proper brackets to make them fit, feel and look fantastic.

Dyno Tuning

 

The 3.0L stroker L-Series received a full Mikuni carb tune, sync, idle speed set and velocity stacks with filters. We also cleaned up the engine bay/tranny areas.

 
 

The stroker motor produced good power with Rob’s dyno tuning. Baseline was 191hp/187tq with final results of 208hp/201tq to the wheels:

 

Enjoy that sweet Mikuni-carb’d L-Series music on the dyno:

 

Z Car Garage Big-Brakes and CV Axles

Our readers are likely familiar with “Mrs. Butters”, our 1971 Series 1 240z shop demo car with full suspension and our ZCG Big-Brakes. Following a test drive in Butters, clients are sold on our Z Car Garage Big-Brakes and Z Car Garage CV Axles! Read below for a brief description of these parts:
    
 

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 
 

We removed Tony’s brakes and installed our ZCG Big-Brake kit. Early in its life the Z also received Ground Control coil-overs and suspension parts from Techno Toy Tuning. New parts included adjustable T/C rods, sway bar set, rear control arms, new bushings, rack bushings, steering coupler, factory Nissan ball joints, new wheel bearings and more.  We really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

 

Tony’s Toyota 4-Runner brakes removed and we installed our ZCG Big-Brake kit up front.

 

Our Big-Brakes utilize the OEM brake master cylinder and booster along with the factory hydraulic system. We replaced the M/C with a new unit, here are a few more shots of the front setup:

 

At the rear, the OEM drums brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!

 
 
Following the suspension and brake installation we mounted fresh Bridgestone RE-71R tires and performed a full alignment. The new ZCG Big-Brakes fit nicely behind the full-polished 16″ Panasport wheels:

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 100 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 
 

Tony received axle set #263. Stock half shafts and ZCG units shown below with more pictures in the gallery:

 

Tony was pleased with the mechanical upgrades:

“I had the car towed to ZCG from Sacramento for Rob and his great team to install the ZCG Big Brakes, ZCG CV axles, new Recaros, new tires, and get a much-needed partial re-spray.  The upgrades and modifications really transformed the car from really fun to drive to truly confidence inspiring, particularly because of the awesome brakes.”

Making it look good

 

After years  of wear and tear the clearcoat was starting to peel on the roof  (pictured below, left).  As usual William worked his magic to match the Iris Blue Metallic body color, re-spraying/blending the top of the car.

 

We are happy to report that Tony is Enjoying The Ride. Here are a few summer pictures post fresh paint/upgrades, more in the gallery below!

 

 

“I have a few more upgrades I’d like to do on the car (a tad more power and perhaps upgrade the suspension), but one thing is for sure: there’s no one I’d rather have work on my car. But more importantly, I just need to drive the stink out of it.”

Thanks Tony for trusting us with your Z.  This car has come full circle as Rob worked on it when he was 26 years old and now at 48. We are lucky to have a life filled with cool Z cars and more importantly  great relationships with their owners. ZCG is a like home to them. LONG LIVE THE Z!

…[read more]



Ready to Rally: Ken’s 1971 Datsun 240z

Filed under: 240z,Featured Cars and Projects,Parts,Performance
by Alvin G @ 7:28 pm on December 4, 2020

 

We met Ken W last summer when he stopped by Z Car Garage to meet Rob and have his S30 inspected. Our Z Car Garage Big-Brakes and Z Car Garage CV Axles along with upgraded suspension parts and a Rebello 3L engine transformed his 1971 240Z into a fantastic sports car.

 

The Right Z

Before we dive in to the upgrades let’s take a look at how Ken got into Z cars and finally found the right one…

“When I was a junior in High School, the cool kids were driving Mustangs, Camaros, and ‘Cudas. Always different, my imagination was captured by the ’71 Datsun 240z. Being a Kansas farm boy on the lower end of the economic scale, had to settle for a ’64 Ford Fairlane 500 4-door with the 269 V-8. Knew that someday I’d own a 240z. Spent 2018 researching the 240z market. In January 2019, bought a red ’72 240z with Wilwood brakes, QA1 coil-over suspension, 17” wheels. A little rough but convinced me that owning a 240z as a daily driver, was going to make me happy.”

 

We inspected Ken’s red ’72 240z and found many problems. Rob suggested finding a chassis in better shape to make his own. After our evaluation Ken consulted with fellow S30 owner/racer Glenn C to affirm that ZCG was the right place to be. Ken was convinced that the S30 is a great rally car and began searching again, finding this green ’71 on Craigslist, near Sacramento.

“Rob gave this car his approval as a basis for the rally car that I wanted to build. ZCG is so popular that we weren’t able to get it in for the chassis upgrades before the Mother Lode 400 rally in June 2019 . The car was fine, but only fine. Yes, the brakes and suspension worked and the motor was dependable, but with the enthusiastic style of rally driving, showed they really weren’t up to the task.”

 

ZCG Big-Brakes and CV Axles

The upgrade process began, giving Ken the ability to brake on a dime, perform well and daily drive. We handed him the keys to “Mrs. Butters”, our 1971 Series 1 240z shop demo car and he was sold on our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂

   
 

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We removed Ken’s brakes and installed our ZCG Big-Brake kit. The Z also received Tokico 5-way struts with Eibach springs and suspension parts from Techno Toy Tuning. New parts included adjustable T/C rods, rear control arms, new bushings, rack bushings, steering coupler, factory Nissan ball joints, new wheel bearings and more.  We really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

 

ZCG Big-brakes up front:

 

T3 T/C rods and new brake master cylinder/booster:

 

Suspension Techniques sway bars installed front and rear:

 

At the rear, the factory drum brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality retained! Ken was pleased with the brakes:

“I really the brakes. Having experienced stock brakes and the Wilwood’s (Stage 4 front and rear), was really interested to discover if the ZCG Big Brake kit was all that I’d heard about. I’m here to say that the Big Brake kit exceeded all expectations. Under hard braking, feels like I’ve just driven into a huge pool of thick super glue or that someone immediately behind me has just switched on a huge electromagnet. Undeniably shorter braking distances. Huge confidence when diving deep into corners.”

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. Ken’s Z received set #298. We have over 100 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 

Stock half shafts and control arms (L):

 
 

Before/After suspension upgrades. Not shown is the ZCG exhaust system using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip:

 

Great feedback again from Ken regarding the suspension upgrades:

“In August 2019 it went into ZCG shop for the upgrades. Let’s talk about the suspension first. My red ’72 had QA1 coil-overs and it wasn’t particularly balanced or optimized. Too soft in front, too harsh in back, little squirrely under brake or gas. By comparison the ZCG components showed care in selection, thought in design and clear goals in creation of a balanced package. The car is impressive under braking, squatting uniformly and smoothly. Under hard acceleration, it tracks straight. The CV axles are works of art and well suited to handle the Rebello motor to come.”

 

More Power

 

With braking and suspension sorted all Ken needed was power to match. Without going too wild we opted for a Rebello 3L, retaining SU induction. The 3L still leaves room for aggressive cam/Mikuni induction upgrades should he feel the need. A few pictures of the fresh motor, more in the gallery below:

 

Ken enjoys tinkering with vintage motorcycles and rallying. While running the Snowball Rally the car did really well and he had a great time but unfortunately, it was hit by a motorist (not part of the rally). We called upon our man William from William’s Auto Body to fix everything and re-spray.

 

While the motor was out, we cleaned up the engine bay. Everything came out, the bay was painted, new seals around all hoses going through the firewall. The engine got an MSA 6 to 1 header, all intake/exhaust gaskets, MSD6Al box with tach adapter, Koyo race radiator, zinc’d hardware and new alternator/starter. We  ensured that he would be able to rally wherever and whenever.

 

Backing the 3L is a 5-speed with JWT aluminum flywheel and Exedy clutch:

 

Rob dyno-tuned the Z with the stock L24 (109hp/128tq) and the 3L, now making 199hp/209tq to the wheels:

 

Enjoy the L-Series music!

 

Panasport Wheels

 

What is the perfect companion for Ken’s Z, now that it has full suspension and wicked brakes and fresh paint? Panasport wheels! We replaced the old-school slotted wheels with 16×7 Panasports and Bridgestone’s killer S-007a tire in 225/50/16.

“The Wilwood Stage 4 front brakes required a spacer to move the generic Japanese front wheels out far enough to avoid fouling the calipers. This meant running 215/45/17 tires. A drawback to the 17” wheels is that the space-saving spare can’t exceed 16” in the spare tire well.  I totally love the beautiful Panasport wheels! When I take the car to Z car meet-ups, everyone says “this car has been to ZCG, right?” The wheel and brake combo means I gained 10mm tire width and no spacers. We agreed that for rally purposes, I’d change the tires every 3 years, so Rob picked out some nice sticky ones.”

 

Rallye On!

 

Ken was smiling ear to ear and told us we built him a Z car he really enjoyed:

“The results are fabulous! My car is such a hoot to drive. Quick off the line, easy to spin the tires. Now I understand why Rob recommended the CV shafts. The car was awesome on the 2019 California Melee. Had so much fun driving the rally with my brother who flew in from Kansas. He drove it much slower than I did, so when I took my first shift, diving it deeper and deeper into the corners, accelerating harder and harder out of the corners, that I proposed establishing a safe word if he wanted me to ease off the fun.”

 

 

We have been checking in with Ken and he’s happily Enjoying The Ride. We even spotted his Z cars while cruising through the neighborhood.

 

“I’m so happy to have met Rob and provided him with a car that has ‘good bones’. Enjoyed working with ZCG. A key for me is that ZCG has been able to provide all the upgrades, in an integrated package. Didn’t want to use multiple shops and fight through finger pointing. Trust Rob and his crew, they’ve done these upgrades 100 times or more. They know what works and what doesn’t. Personally, I care more about the quality of work performed and the result, rather than shopping for the lowest price.”

 

Thank you Ken for allowing us to help you achieve your vision of the ultimate Z car. We loved working with you. Long Live The Z!

More pictures in the gallery below:
…[read more]




PARTS: Panasport Wheels for your Z

Filed under: 240z,Featured Cars and Projects,Parts
by Alvin G @ 8:17 pm on December 3, 2020

 

Panasport wheels for your Z car

 
 
Treat your Z to a brand new set of Panasport wheels! We special order this offset to enable fitment of a 225/50/16 tire on the 1970 to 1978 S30s.

Contact us: rob@zcargarage.com or call 408-452-0350

Please enjoy pictures below of ZCG customer cars with these Panasport wheels:

 

 
 

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