At Z Car Garage we love keeping Z’s on the road. From concours-level restorations to light refurbishments, making a client’s goals reality is our passion. Richard W brought his 1971 Datsun 240Z from Eureka, Ca for a full mechanical restoration, ZCG-style. Our Z Car Garage Big-Brakes, Z Car Garage CV Axles and Z Car Garage Heat Shield along with a new drivetrain and full suspension transformed this Series 1 S30.

  

In 2017 Richard contacted us to inquire about restoration work. He understood we were booked, and we spoke again later, but this time he visited the shop with a photo album filled with photos of his beautiful, Sunshine Yellow Z.

“I did my due diligence and researched what ZCG could do, and arranged for a meeting with Rob to discuss my car. I asked if he would be interested in restoring my 1970 240 Z.  He was pretty adamant, ‘I don’t restore those rust buckets anymore.’ A little disheartened but I persisted. Would you take a look at the album I have of my car? He flipped through he pages and you could see him light up and the enthusiasm came forth. He said, ‘Where is the rust?’. I told him there was none as the car has been indoors for the last 40 years.”

 

Rob and Richard agreed that since the exterior was in great shape ZCG would perform a mechanical restoration. Richard is in his 70’s and still practices dentistry in the small town of Eureka. After being parked for decades he trailered the Z down and arrived at ZCG in January 2018 . Here is VIN #12291, with 63k original miles:

 

He bought this Z brand new 12/70 and absolutely adores it, being an integral part of his life for half a century! We love the story behind Richard’s Z lets’ take a look before going into the mechanical work…

Life With The Z

 

“We all have defining moments in our lives and those moments need to be prioritized. The marriage to my wife of 50+ years is of course the most important moment. She provided the resources to live in San Francisco and was so supportive of my graduation from college. That same year she became pregnant with our first born. We moved to Eureka at the same time. I was able to start my own business in 1970 and begin an adult life. All the important hurdles were checked off. We moved to Eureka with $300 in our pocket and a mountain of debt. But wait, there was one more hurdle…”

 

“…From across a parking lot, in Eureka no less, stood a bright yellow Ferrari. Upon closer inspection I was even more baffled. What was a Datsun 240Z?  I went to the local Datsun agency, long before Nissan came along and made my inquiry. Yes, the new 240Zs are very special and very desirable. They were being shipped in but there is a waiting list. Just add my name.  Sure enough they called a few weeks later and said there was an Orange Z on the lot. They made the mistake of letting me wring that car out and I was sold. While I was in school in San Francisco, I saw Cobras and Porsches that cost $6 – $7,000. Way out of my league but I could afford the $3,600 Z. Even if it meant borrowing $1,200. In early December 1970 I took possession of my Z. It became my car and my identity. It has remained just that for the last 50 years.“

 

“My oldest son was born the following February. Now all the pieces for my life fell into place. Marriage, college, moving to a permanent home, birth of our son and the final piece, my sports car. Being a young family in the ‘70s was simple. We just put Jason between our two seats the Bull Dog in the back and off we drove. No thought of a car seat. Before he was six months old, we had been the 700 miles to San Diego and the 700 miles to Canada. Not a care in the world and a wonderful way to see the country.” 

 

“My car was a daily driver. For the next 20 + years that was my car. As my boys grew up and learned to drive, I needed to provide a car for them for high school. Well, not my car.  So, I bought them an upgraded and modified ’71 240Z. I bought the Z because I felt they would be safer in that car. I didn’t want a larger car they would put a lot of friends in. Later on, I heard they actually had put 5 guys in the Z car.” 

 

Of course, over time, tastes changed and Richard succumbed to buying a 1992 Corvette. You know, the ones you fall into and climb out of. Fast forward to 2015 and his 240Z is in the garage, covered with the things a guy collects in a garage. The ‘vette became useless and the family all preferred the Z. This is where ZCG becomes part of Richard’s Z car journey. Let the mechanical restoration begin on this Series 1 that has not run since 1985…

Drivetrain

 

We got the original L24 with SUs running after sitting for years, but Richard wanted more power and Rob suggested a Rebello 3.1L engine. Supporting parts included an MSA 6-into-1 header, ZCG exhaust system, internally regulated 280ZX alternator, 280ZX gear reduction starter, KOYO race radiator (custom upper hose) and Z Car Garage Heat Shield. Here are a few pictures of the engine build/installation with many more in the gallery:

 

Powdercoated and plated parts adorn the engine:

 

Induction is handled by triple-Mikuni PH44 carbs on a Harada intake manifold.

   

Beneath the triple-Mikunis is our Z Car Garage Heat Shield, serial #00250:

 Before/After the engine bay restoration, more details below:

 

To handle the power from the 3.1L engine we replaced the stock transmission with a Nissan KA24 (FS5W71C) transmission. This was a common swap (before the CD009a came to market) performed by modifying a 280Z L-series bell housing. The KA24 unit is significantly stronger than early S30 transmissions.

 When we upgraded the transmission we also installed a JWT HD clutch with aluminum flywheel. Helping put the power down efficiently is an OS Giken LSD. The R180 houses a 4.11 R&P and the assembly is setup in-house (by Joshua Corwin). Rounding out the drivetrain upgrades are a set of Z Car Garage CV Axles (shown below)

  

Engine Bay Services

Richard’s Z received a total engine bay restoration. Please visit the gallery below for more pictures documenting the engine bay restoration work, it’s where our efforts shine!

 

With the engine/transmission removed we focused our efforts on restoring the engine bay.  Everything was cad plated or powdercoated.  All new fuel hoses, every cooling hose and all new hydraulic lines. Every nut/bolt is bagged and tagged before re-plating.

    

The Z’s body had been painted once before but the engine bay was left un-touched. We called upon our man William from William’s Auto Body re-spray the 919 Sunshine Yellow and it turned out fantastic. Before/After:

     More before/after shots showing fuel pump, hydraulic an coolant lines:

   

With the new engine/transmission even more detail work was performed:

 

Final Before/After in the engine bay:

 

Our ZCG Exhaust system using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip. Listen to the sound in the video below!

Dyno Tuning

 

Rob dyno tuned the Rebello 3.1L engine making a stout 199hp/221tq to the wheels. Enjoy the L-series music in this extended video of Richard’s Z including dyno runs, test drive with Rob and drive-bys:

 

Suspension

 

Richard’s chassis was treated to a full suspension rebuild with new parts, bushings and a full coil-over (Koni struts with our spring rates) suspension from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

  

New parts included the T3 adjustable T/C rods, T3 rear control arms, T3 front/rear strut tower bars, new ball joints, new front bushings, all new bearings and seals and ST sway bars. Richard wanted a fantastic driver that was worry-free. We replaced all of the hydraulics and front/rear suspension assemblies to match the new driveline.  All suspension was either zinc’d or powdercoated:

 

Front Suspension refresh with T/C rod, crossmember and steering rack detail:

       
Rear end with T3 lower control arms and ST Sway bar:

 

 

Richard was ecstatic. It was the reaction we live for at ZCG:

 

Our customer Randy Jaffe’s 1970 Datsun 240Z is featured on the latest episode of Hoonigan Autofocus with Larry Chen. Rob Fuller and Larry discuss this historically significant, record-setting Z and take it for a spin. Enjoy!

  

 

Stay tuned for a full zcarblog.com feature where we will take a closer look at our revival of this wild race car.

LONG LIVE THE Z!

 

Our ZCG Big Brakes have been winning over Z-car enthusiasts locally and globally. Jeremy G recently purchased a set for his 1973 Datsun 240Z and performed the installation himself at his shop in San Jose, CA.

  

Big-Brake Kits Available For DIY Install!

Z Car Garage is proud to offer our Big-Brake Kit to Z-Car owners that want to perform the installation themselves. We can ship worldwide and each kit contains everything needed with a comprehensive (40-page) installation guide. Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE. Enjoy these pictures of Jeremy’s beautiful S30 and his ZCG Big-Brake installation:

 

As mentioned, our ZCG Big-Brake kit ships with everything needed to install and retains the factory parking brake:

 

Jeremy successfully installed the BBK on his Z, complete with functioning parking brake:

  

The brakes fit behind his 15×9(F) and 15×10 (R) Longchamp XR-4 wheels:

   

Beyond ease of installation and quality components, our Big-Brakes perform by offering superb pedal feel…everyone that drives our demo Z confirms! This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. Jeremy was very happy as well with great feedback:

“Big thanks to Rob Fuller and the guys at Z Car Garage for working with Stoptech to make this awesome big brake kit for S30s. Installed yesterday and spent most of today running around and they feel great. Best feeling and balanced brakes I’ve ever had on any Z.”

Jeremy removed and sold his existing Wilwood setup, not uncommon once you experience just how good our Big-Brakes are!

 

A 3.5L Driver

  

The best part is that you can see Jeremy frequently Enjoying The Ride all over the Bay Area. This Z gets driven! Under the hood is a Rebello 3.5L soon to be fed by 50mm Mikuni carbs tuned by Kyushahousetaka. We dyno tuned the Z last year with 44s and this G-nosed beauty baselined at 238hp/229tq. With Rob’s tuning the Z produced 288hp/257tq to the wheels! We are really excited to unlock more power with a few upgrades, now that Jeremy has brakes up to the task!

 

This 1971 Datsun 240Z has a long history with Z Car Garage. We have known owner Rob J since the early 90s, having worked on his previous Z cars, and with a few ZCG touches this Series 1 continues to impress. Let’s take a look at how Rob J got into Z cars and what makes this one special.

 

Datsun Z Family

When Rob J was a kid, his dad bought a 1971 Z (photo below) and used to cruise the Santa Cruz mountain roads with Mom in the passenger seat and his two brothers and him sitting on the luggage deck with their feet tucked under the seats:

“His idea of fun was to chuck the car into turns on Hwy 9 or Skyline Blvd – causing the 3 of us to squish into each other with the G-forces. I fell in love with the look and sound of that car when I was 5 years old and was determined to have one of my own. When I was about to turn 16, my brother crashed that car and Dad sold off the wreck, so I never got to drive it. Nothing “sets the hook” like being deprived of something you really want and I bought my first 240Z as soon as I could save up the $3500 that decent cars were going for in the 80s. I’ve had Zs ever since”

 

His first car was a ’71 that was stolen and crashed beyond recovery by thieves. The second, an Iris Blue ’72 (above right), was his daily driver for more than a decade and gradually benefited from ZCG upgrades. When Rob J had the opportunity to buy Paul Hooks’ S30 he sold the Iris Blue Z car to Tony K.

“When Rob Fuller first came to California to work on Datsuns, we had a regular gang of Z drivers going to track days together. The illustrious Paul Hooks was a fellow track nut and this Z was his car. He had done his restoration and modifications the right way – as a closely spaced series of coordinated upgrades using the best gear available, and the car always impressed me with flat cornering, powerful breaks, and that throaty 3.1ltr engine. So when I eventually had an opportunity to buy it from him, I jumped. “

 

Rob J with the Z he’s longed for:

 

Performance to Stand the Test of Time

Paul Hook’s Z was built in the late 90s/early 2000s, so it has the very same 3.1L L-Series engine with triple-Mikuni induction backed by a 280zx 5-speed and R180 LSD. Period suspension upgrades included 5-way Tokicos w/Eibach springs, ST f/r sway bars and sticky Advan A032R tires (remember those?!). The interior has a roll bar with harnesses, Recaro seats and rear strut tower bar.

 

The ethos of this build was centered around open track day events that Paul enjoyed.  Increased braking performance was achieved through a 4-wheel Porsche 911 Turbo “Big Red” caliper brake kit. It works pretty well, but not as well as our Z Car Garage Big-Brakes with respect to pedal feel/un sprung weight…all benefits from our years of experience and collaboration with Stoptech engineers.

 

What makes this Z special? It was built in a period where Z cars were not deemed “collectible” or valuable yet. Despite this, we were building high-end Z cars that performed really well on the street and track. Perform on track indeed; for a car built nearly three decades ago Paul’s vision and execution is impressive. He was a track hound and this Z was his tool of choice, calling routine track days “high-speed mediation”.

 

This ’71 being a Series 1 offers the lightest S30 chassis and paired with 191whp (modest by today’s standards) from the 3.1L it’s tremendously rewarding. It makes all the right noises too, just listen to Paul blasting down the front straight at Thunderhill Raceway (video below) in both rain/dry conditions!

Mini Z

 

Paul’s Z was special to many, including myself. It was “the one” in my eyes seeing how it did everything well from track days to cruising around…the epitome of balance in the S30 chassis. I admired it so much that I made a 1/24 scale model replica with loads of details based on hundreds of photos I accumulated over the years. In 2008 while attending a ZCG Dyno Day I finally presented the model to Paul. More pictures in the gallery below!

 

Updates and Upgrades

So what does this already well-sorted Z need? We discussed a list of needs/wants with Rob J…including sticky tires, new exhaust system to ZCG-spec, and a transmission upgrade. The aged Hankook R-S3s were replaced with Bridgstone RE-71R in 225/50/16 over those classy Panasports:

 

The 280ZX close-ratio gearbox that Paul had was getting old and noisy. At the time we were doing Nissan KA24 (FS5W71C) transmission swaps (before the CD009a came to market) by modifying a 280Z L-series bell housing. You can see the custom ZCG transmission mount below.

 

A JWT heavy duty clutch and Z32 shift knob finish the swap in style.

 

The Z had a really old-school Crane HI ignition components. We updated to run the MSD box so Rob could tune the car and extract a little more power. The exhaust was replaced with our ZCG exhaust system and a Koyo race radiator installed.

   

Rob J was happy with the updates:

“Recently, I took my car into the shop for an exhaust system upgrade and electrical system maintenance. What I got back was a different car entirely! Rob and the crew replaced my old school exhaust, which was frankly an eyesore, with ZcarGarage’s current system, which is expertly tucked up into the undercarriage and finally really looks the part. The exhaust isn’t louder, but it’s more sonorous and less tinny sounding. I love it.”

Dyno Tuning

It has been many years since this Z had been on our dyno. We adjusted the valves, set timing, sync’d carbs and re-jetted them for the new exhaust. Baseline was 198hp/194tq and after Rob’s tuning the Z made 222hp/213tq at the wheels. More power even after all these years this Z does not disappoint!

Power gains you can feel!

“The improvements are awesome: approximately 25 more HPs and 19FtLbs and much smoother power delivery. The car leaps down the road when you mash the throttle and no longer stumbles when rolling into the throttle from cruising RPMs.  The car was fun before and now is just crazy fun.”

Enjoy the dyno video below as well as some historic footage of this Z in action. Volume up!

 

Enjoying The Ride

 

We love how Rob J is enjoying his Z, just as Paul Hooks did. Rob has attended many events and fun runs and I still can’t take my eyes off this Z! In case you are wondering, his plate reads “Kenjuru” to note the martial arts he practices 🙂

 

Below are just a few of the great times we’ve enjoyed with Rob J and his ’71 Z:

 

EVENTS: The ZONC Annual Car Show

Happy New Year!

Bayline Vintage Meet Pictures!

EVENTS: Driving While Awesome Cars n’ Coffee 11/10

EVENTS: Cars and Coffee at Canepa Motorsports

2014 Silicon Valley Auto Show Pictures!

Bayline Vintage Meet Pictures!

 

Long Live The Z!

 

Plans for the future…we will continue to keep this Z on the road and give Rob J updates like our Z Car Garage Big-Brakes, and Z Car Garage CV Axles.

“This 240Z is a late Series 1 manufactured in December 1970, so it’s not a low VIN car (17,XXX) and I don’t feel any pressure to restore it to stock.  Instead, we’ll keep upgrading the go-fast options while keeping a vintage look.  I truly love driving this car on the street and the occasional track day and I love doing both with other Z Datsun enthusiasts.” 

 

 

Thank you Rob J for supporting us and being in our life. We are so happy you found the right Z and ZCG will always be your home! DO IT IN A DATSUN

Enjoy the photo gallery below
…[read more]

 

Tony K’s 1972 Datsun 240Z has a long history with Z Car Garage having received upgrades like a 3L with triple-Mikuni ph44s, 280Zx 5-speed transmission, suspension refresh, our Z Car Garage Big-Brakes, Z Car Garage CV Axles and Z Car Garage Heat Sheild.

 

Tony’s Z has a great history that begins with our friend and fellow enthusiast Rob Julien. Let’s take a closer look.

Keeping it in the Z Family

 
This Iris Blue Metallic (Porsche 911 color) Z was Rob Julien’s car when he first met Rob Fuller in the 90’s. A few years ago Rob J had the opportunity to buy Paul Hooks’ 1971 Series 1, another really nice S30 Fuller helped build in the 90’s (Full report soon). So the Iris Blue car changed hands going to a young Datsun 510 guy, customer Scott W, and finally Tony K, who at the time lived in Canada!

 

Very shortly after purchasing the car, Tony took it on the best road trip of his life: