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We love to see owners installing our Z Car Garage CV Axles on their vintage Nissans and Datsuns. Julio added this 1972 Skyline to his collection and had the team at KaiserKars replace the old CVs with our ZCG CV Axles. You may have seen the Hakosuka at at events in the SoCal area and we are proud to be part of it!

 

We met Julio last year at the Japanese Classic Car Show where his Skyline was on display in the Hagerty booth. He pleasantly informed us that he was running ZCG CV Axles and we are happy to report that the team at KaiserKars installed them with ease at their facility in Los Alamitos, Ca:

“Our in-house technician said the installation process was very straightforward and simple, basically just a bolt on/bolt off slid right in and bolted each axle to the differential and it was finished. It went as smooth as it could go.”

 

The team at KaiserKars sent us a few installation pictures of the ZCG CV Axles replacing the old CVs. They shared their experience:

“We were recommended the upgraded CV Axles by a friend of ours that pointed us to Rob. The Skyline came with some rear differential knocking/popping issues, the upgrade fixed the problem. We eventually got in contact with Rob himself and he asked us a few things in regards to what was currently on the car. We think they were a kit by the previous owner but they were completely shot and beyond rebuilding.”

 
 

Skyline Dreams

 

The Hakosuka Skyline is undeniably a JDM icon. We asked Julio about his history with Japanese classics:

“I have been a car geek all my life, but as all guys my age, Fast and Furious, Gone in 60 Seconds, Motorweek and the Saturday/Sunday cable shows were the culprits for my love of all cars. But once I watched Hot Version/Option, and Initial D anime I was smitten by JDM cars and culture, I longed to ride in a GTR, drift an AE86 and own all the unicorn cars I grew to idolize. So far the hunt is on and I seem to be collecting them like others collect Hotwheels. The Hakosuka has been a love affair for me as I regret selling my last one in a bad deal but this one makes up for that bad memory and I could not be happier with its stance, power and aura.”

The Hako features some of our favorite parts like the Rebello 3.2L with Jenvey ITB induction:

 

In addition to the upgraded ZCG CV Axles the Hako also has an R200 LSD diff, 5-speed transmission, 16″ Watanabe R-Type wheels (8.5/9.5), Rubber Soul stainless exhaust system and T3 suspension. Outside, the body is VW Limestone Grey Metallic with carbon fiber flares, GT-Kai badging and re-finished bumpers in eggshell black. More pictures in the gallery below!

 

Thank you for your support Julio, it was great meeting you at JCCS! Also, thank you to KaiserKars we look forward to working with you! Please read below for more information on our ZCG CV Axles:

ZCG CV Axles

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. These are 100% bolt-in replacing your half-shafts and does not use aluminum adapters commonly found in aftermarket units. We have over 150+ CV axle kits on customer cars and we are stoked with all of the positive feedback.

 
 
 

For years we have used aftermarket CV axles that utilize an aluminum adapter prone to loosening up over time. Despite efforts to keep things tight (Loctite, hardware changes) we had to keep an eye on them. We developed a better solution that eliminates the need for aluminum adapters and remains 100% bolt-in like a factory half-shaft.

 
 

Designed and manufactured locally with KAD Models, the ZCG CV axle kit works in both R180 and R200 configurations.

 
 

These are the beefiest CV axles on the market. They have been tested on the track by our vintage racing customers and also in high hp* street cars (powershifting, clutch dumps, etc.). Each axle has a serial # for peace of mind:

 

The CV axle kit is available now from ZCG for 1595.00 + freight and they come with everything you need to install on your car. Contact us at 408-452-0350 or send Rob an e-mail rob@zcargarage.com to purchase. Installation is just like doing a half-shaft: there is even a marking that shows you where to line up bolts and special hardware:

 

The ZCG CV Axles in action

The video below demonstrates the “looseness” associated with aftermarket CV axles that use adapters compared to the ZCG axles without adapters. Several customer race/street cars running our CV axles are also shown. Enjoy!

 

Enjoy this video made by our client Hazel. She installed our ZCG CV Axles on her Hazel’s 1970 Datsun 240Z

 

Over 150 sets of our ZCG CV Axles are installed in client’s cars all over the world:

Supermachine in Tokyo, Japan is running our Z Car Garage Big-Brakes and Z Car Garage CV Axles in their Series Datsun 240Z:

 

Race car driver, restorer and Datsun Historian Glenn Chiou is running our ZCG CV Axles in this IMSA GTU 260z race car!

 
 

Racer Brad H is running ZCG CV Axles in his IMSA GTU race car:

 
 

Race car driver and restoration specialist Jim Froula of Racecraft is running ZCG axles in several of his cars:

Set #246 – installed May 2018 on the “Harry Stewart #52” Datsun 510:

 
 

Set #247 – installed April 2018 on the 260z

 
 

Set #248 – installed on Adam Carolla’s “Greg Sorrentino #90” Datsun 510.

 
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Still AmaZing: David’s 1972 Datsun 240Z

Filed under: 240z,Featured Cars and Projects,Performance
by Alvin G @ 5:10 pm on January 26, 2022


David O. has been a Z Car Garage client since 2005. Together, we helped achieve his vision of a fully restored S30 with multi-dimensional performance: a daily driver that is equally adept at canyon runs and open track events. 17 years later David is still Enjoying the Ride and recently visited us for track day preparation.

 

Before we get into the build details dating back to 2005, let’s hear from David on his recent track day experience.

Take it to the Track!

 

David is an avid motorsports fan and driver. The Z has seen many track days since the restoration and came out of storage so he visited Z Car Garage for a pre-inspection.

 

We bled the brakes and made sure everything was ready for the event. He had a great time:

“It was my first time back on the track with the 240z in several years. I went out for half a day with Hagerty Insurance and their affiliation with SCCA’s Track Night in America. The people were great and it was a very “docile” track day with mandatory point-by’s even in the advanced group. It was a great way to knock the rust off after a few years off the track.”

“Rob Fuller prepped the car a few days before and she behaved beautifully. I managed a 1:59 lap but I was lifting a bit going up to turn six because I was afraid of breaking the 90dB sound limit. Of course, Z-Car got a lot of love from the other attendees. :-)”

Enjoy this video of David’s Z in action with in-car and chase footage from Laguna Seca and more:

 

History

 

We met David and his newly acquired Z in 2005. Long before the days of Facebook and Instagram, our mutual friend and Datsun fanatic Tom Dockery referred David to ZCG:

“I’ve been working with Rob since February of 2005 when I purchased my 240z from a guy in Redding. It was a true barn car. He drove it down and Rob inspected it before I bought it. I didn’t know anything about the car except that I wanted something fun to drive with a manual transmission. I’d always thought the 240z was cool because my 5th and 6th grade teacher had one – and she was very cool.”

“The first weekend I had the car it rained really hard and I found out all the seals were useless. There was about a quarter inch of water in the car and mold had already started growing. I took it to Rob, and once the seats were out, and the carpet was out, and the seals were in, Rob suggested the Recaro seats, the roll bar, and harness. It was just about that time I did my first track day in someone else’s car, and I decided I wanted to track the 240z. And that’s when I started what I call the “accidental restoration.”

Paint/Body

 

While we do not have in-progress photos of the restoration, there are many shots of David enjoying the finished restoration. Our man William worked his magic to apply the Nissan 112 Paint (Tennis Ball Green). David recalls his vision for the Z:

“My goal when restoring was to have a track-ready, fun to drive machine that did justice to the original car. My car was originally orange, was red when I purchased it, but I wanted something different. That’s when I went with the tennis ball green color, which was one of the original colors. It was manufactured in October of 1971, so she turned 50 just last fall.”

 

Engine

 

Full engine bay services included re-plating and powdercoating parts. The L24 was replaced with factory-spec L28 with triple-Mikuni induction. A custom cam was designed by Rob for better top-end performance. The Z put down 167hp/174tq at the wheels on the ZCG dyno:

 

Interior

 

There’s very little on the car that was left untouched – David took pride in the interior:

“I pretty much went with Rob’s suggestions (pros and cons) and learned while I went along. The gauges were all me. As much as I liked the originals, the were just too dim and difficult to read at night. I replaced them with white-backed Autometer gauges but kept the green backlighting. I also kept the original turn signals and embedded them in the new gauges. I didn’t keep the clock, and the fuel gauge is the carbon fiber reinforced glove box.”

 

More details like Recaro seats, Roll bar with 5-point harnesses, updated fuse box and high voltage bypass for the steering column, 260z lighted console panel and Sony bluetooth radio. Outside, Euro tail lights with LEDs:

 

Z Car Garage Big-Brakes

 

David’s Z was the first one to receive our Z Car Garage Big-Brakes. This was our initial (2008) setup utilizing Stoptech ST-40 calipers and our own brackets. We had extensive track testing with pro-driver David Ray:

 

James’s also runs this 328mm kit on his turbocharged L-Series beast, Medusa. Not to be confused with our current Z Car Garage Big-Brakes!

 
 

Enjoying the Ride

 

We have Enjoyed the Ride with David at many events over the last 17 years. Most recently I got to catch up with him at our New Nissan Z event. His Z still looks amaZing!

 

Here are few events from years ago with David…some of you might remember attending these too!

2008 ZONC Blackhawk Museum Car Show

 

2010 and 2011 Palo Alto Concours d’ Elegance – the crowd loved his Z car!

 

2008 Motoring J Style…remember we had a superb turnout for the caravan starting at Z Car Garage!

 

2008 and 2011 Silicon Valley Auto Show at the San Jose Convention Center

 

Long Live The Z!


Thank you David for your support and friendship all these years. We love that you keep your Z on the road and it makes you smile behind the wheel whether its on the track or or street. Stay tuned as David will be returning to ZCG later this year for 3.1L engine upgrade! More pictures in the gallery below…
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Vince’s 1972 Datsun 240Z

Filed under: 240z,Featured Cars and Projects,Maintenance
by Alvin G @ 5:10 pm on September 3, 2021

 
We met Vince M in 2019 when he was looking for a shop to take care of his 1972 Datsun 240Z. Vince’s goal for this Persimmon Red (#110) S30 was to have a reliable weekend driver and replace the cracked dashboard he grew tired of looking at. We installed a new dash from Vintage Dashes, sorted all ducting and installed new Z Therapy SU carbs.

 

Z Car Garage specializes in restoring and maintaining the S30 Z car. We love stock examples like Vince’s just as much as modified cars. Vince contacted us and patiently waited in the queue to get his Z at the shop:

“Searching online for someone that I could trust to repair my Z, I came upon rave reviews from other owners of Rob at Z Car Garage and reached out to him. Rob asked that I email him pictures of my car, particularly the engine compartment, to determine if he could help me, and within 5 minutes, Rob called me back. I immediately recognized that I found someone who not only supremely understands Datsuns, but also shared my enthusiasm and passion for keeping my Z on the road.”

 

Z History

Vince’s Z Journey began when he first started driving in 1974:

“Our High School P.E. teacher doubled as our driving instructor, and while we were learning to drive Dodge Monaco Sedans, his daily driver was a 112 Yellow (Lime) ‘73 240z. I asked him what he thought of his car, and he responded: “It’s the best car I have ever owned.” That’s all I needed to hear, and soon found myself at the local Datsun dealership in Millbrae California. There on the lot was a ‘72 240z, 4-speed, white on red, with only 33,000 miles on the clock. The dealer reluctantly took me out for a test drive and this 15-year-old was forever hooked. Great styling, smooth power delivery, a flawless gearbox and only two seats, which thankfully guaranteed that my car would NOT be chosen to endlessly cruise with my buddies on Friday’s and Saturday’s, usually ending with an interior filled with spilled drinks and food.”

 

Vince has since owned 300 different cars, but there has always been a Z in his life. His current Z is a ‘72 240z, 4-speed, 110 Persimmon Red, white interior, acquired 5 years ago, with a California only history. The car had a cracked dash with a glued-on cover, a clock that did not work  and original carburetors that badly bogged down while accelerating. It was time to get Vince back on the road.

New Dashboard

 

We removed the old dash assembly and performed clean-up work in preparation for the new Vintage Dashes unit. More pictures of the process in the photo gallery!

 
 

The heater box was refurbished with new heat/defrost vents, gaskets and all HVAC cable controls were lubed:

 

Ducting and completed heater going back in:

 

Since the dash was out we had access to the heater core which got pressure tested and serviced. All coolant hoses under the dash and in engine bay were replaced:

 

 

Every single bolt was replaced in the dash and the gauges refreshed. The clock was replaced and functions perfectly.

 

The completed Vintage Dashes dashboard and assembly ready to go back into Vince’s Z:


Dash install complete:


Vince is really happy with the new dash installation:

“As for my dash, I had several options but settled on a newly manufactured replacement dash from Vintage Dashes, minimizing downtime, and allowing me to keep my old dash in case I wanted to restore it. I trusted ZCG to take apart my entire dash and EVERYTHING connected to it. The result is a dash that looks like new (because it is) and everything connected to it working properly, including the clock, which by the way keeps excellent time.”

 

Engine Bay

 

A new set of SU carbs from Z-Therapy were installed along with all new fuel hoses and fuel filter:

 

Enjoy the Ride!

Vince is a great guy and a great Z car owner. He made this video showing his Z after the work ZCG performed, enjoy!

We love making our clients happy:

“My goal for this car was quite simple, I wanted a 1970’s time machine that I can use as a weekend driver, with the operative word being “use”, because in my humble opinion, Z’s are meant to be driven. Except for the carbs, the car was mechanically sound, but I wanted it to run like it should. I was also tired of looking at the dash cap, and wanted to have everything in working order, like it did in the 70’s, including the clock…”

“…In fact, everything works and runs so flawlessly, my car with 92,000 miles runs better than the 3-year- old Z I drove off the dealer lot back in 1974, a testament to Rob and ZCG. It feels good to be back in the 70’s, even if only on weekends. Thanks Rob, and long live the Z.”

Thank you for your support Vince, and yes, LONG LIVE THE Z!


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The stories behind every Z car and their owner play a huge part in our love for keeping them on the road. The Nunes family has owned this 1978 Datsun 280Z 2+2 from new, starting with Gilbert and soon to be passed on to his son Dillon. This S30 was treated to a ZCG-style mechanical restoration including a new drivetrain, engine bay restoration, our Z Car Garage Big-Brakes and Z Car Garage CV Axles, total suspension rebuild and more.

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We admire the 280z cars (see Cece, Greg and the Roth’s builds) and met with Gilbert to discuss his needs. Updating the Z while preserving the exterior patina was the vision. First, let’s take a look at the Nunes’ family history with their Z.

From Father to Son to Grandson

 

Gilbert recalls how he got the Z:

“It was Christmas of 1977 and my parents decided to reward me for doing good during my first year of College at San Jose State. On Christmas Day by surprise I was handed a little box with keys in it. They knew I wanted a sporty car, but they had their own requirements. My dad wanted it to be an automatic, and he wanted a back seat so our whole family could fit in the car. The first attempt at buying a 280z didn’t work because of a dumb salesman at Downtown Datsun…

 
 

…They went there and asked to look at the Z’s however the salesman didn’t want them to buy a Z thinking they were too old for one. So they went to Stevens Creek Datsun and found a salesman who was dying to sell a car since Christmas was close. So in no time at all they found a automatic 280Z 2+2. I had no idea of the color or exactly what I was getting when I pulled up to the dealership, but I was very happy with the car.”

 
 

Gilbert would daily drive the Z that he got from his parents for 30+ years. His son Dillon grew up in the back of the 2+2 and has fond memories:

“My dads 280 is actually still in his possession, it will be left to me some day. I have a lot of stories from growing up in this car, mainly being a little kid and my dad letting me ride in the backseat with no booster seat because the seats are small enough. I remember of my dad driving my sister through a decent sized flood making sure she made it to her piano recital, all in the Z…

 

…I was very excited about getting my Dad’s car restored (it’s something we have literally talked about for 20 years). I’m not sure how he heard of Z Car Garage but I know I have been going there almost all my life. My earliest memory at ZCG was at a Friday car meet (Our 5th Anniversary gathering) where bbq burgers and hotdogs were being served. I was about 12 years old, and loved seeing all the Z’s and other Nissans, especially the GT-Rs.”

The Nunes family dropped off their beloved 280Z at the shop and the transformation started.


 

Drivetrain


Gilbert’s Z received a total engine bay restoration along with upgrades to the driveline for smoother driving and improved torque. Please visit the gallery below for more pictures documenting the engine bay restoration work, it’s where our efforts shine!

Engine

 

A fresh 2.8L  “street” engine with replaced the tired L28 (above), new L28 below:

 
  
With the engine/transmission removed we focused our efforts on restoring the engine bay. Everything was zinc plated or powdercoated. New parts included brand new injectors, all new fuel system, hoses, fuel filter and all the drive belts.

 

Intake manifold cleaned up and powdercoated:

 

An MSA exhaust header was installed. Powdercoated and plated parts laid out for installation. We bag/tag every nut and bolt:

 

All new hydraulic lines, emissions plumbing and more engine bay clean-up (full re-paint by our man William) before/after. More pics in the gallery!

 
 

More detail work:

 

Engine bay restoration, before/after:

 
 

Suspension

 

Gilbert wanted a fantastic driver that was worry-free. We replaced all of the hydraulics and front/rear suspension assemblies to match the new driveline.  All suspension was either zinc’d or powdercoated:

 
 

We installed KYB strut inserts with lowering springs, Suspension Techniques sway bars, Techno Toy Tuning adjustable rear lower control arms, TC rods, and rack bushings, all new wheel bearings and new ball-joints. We do offer a full coil-over setup for track day/performance-oriented customers, and this spring/strut upgrade for those that want a better stance with improved handling without getting beat up.

Suspension refresh with T/C rod and steering rack detail:

   
     

Rear end with T3 lower control arms in:

 

ZCG Big-Brakes and CV Axles

We are proud to have several of our ZCG products on Gilbert’s 280z. We installed our Z Car Garage Big-Brakes (for small wheels) and also upgraded to Z Car Garage CV Axles! These products have been standard on numerous ZCG builds.

    
 

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We went ahead and got Gilbert dialed in with the ZCG big-brake kit for small wheels with parking brake and a new brake booster/master cylinder. More pics in the gallery!

 
 

Front brake installation:

 
At the rear, the factory drum brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!

  
 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 130+ CV axle kits on customer cars and we are stoked with all of the positive feedback.

 

Gilbert’s standard half-shafts shown on left and ZCG CV Axles on right. Also note plated brake lines:

 

Panasport Wheels

  
 

Our ZCG Big-Brakes also look great behind Panasport wheels in our offset allowing us to run 225/50/16 tires (Bridgestone S-007a). Gilbert really wanted black so we had the spokes powdercoated in black with the polished lips cleared…they look sharp!

 

Details

 

The little things are what we excel at. The rear differential was refurbished. All electrical connections re-done. The original A/C system was retrofitted to use R134a refrigerant and made to blow super cold. New battery cables and wiper blades. We also replaced all of the fuel vapor hoses in the hatch. Please check the gallery below for more detail shots, there are too many to list in this blog post!

Enjoying The Ride

 

Gilbert’s son Dillon came down to ZCG pick up the 280. He was impressed:

 

“As far as how the car performs, its amazing. I have taken the car on a few drives and from my perspective the car corners like its on rails and stops on a dime. I took it up Sierra road and had a blast, still waiting to take it up highway 9. I was also surprised by how smooth it was driving on the freeway to a car meet at the USS hornet. With the stiff suspension I expected an unpleasant ride all the way to Alameda but was pleasantly surprised at how smooth it was cruising at 85mph on 880. My only complaint is the auto trans, I would personally prefer to have it converted to a 6 speed that I have seen on your blog but my dad hates manuals:(“

 

Dillon and the Z at the local VALT Cars and Coffee in Alameda:

 

Here is a short video from Dillon shortly after picking the Z up:

 

Gilbert is enjoying the Z as well!

 

Thank you Gilbert for letting us re-birth your Z car. It makes us happy to see it being driven and soon passed on to your son Dillon. ZCG is honored to help keep the family Z on the road.

LONG LIVE THE Z!

 

   
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SERIEZ 1: Wayne’s 1971 Datsun 240Z

Filed under: 240z,Featured Cars and Projects,Performance
by Alvin G @ 5:10 pm on May 12, 2021

 

Wayne A came to Z Car Garage for a full inspection on his 1971 Datsun 240Z. Rebello built him a nice engine and now he needed the right suspension and parts to enjoy that new drivetrain upgrade. Rob and Wayne developed a plan for a total suspension refresh.

 

The Right Z

Let’s take a look at how Wayne got his “SERIEZ 1” S30 that he’s owned for the past ten years:

“My neighbor had a slew of 240z and 510s. I stopped by and asked him about his cars. I told him I specifically wanted an orange 1972 Datsun 240z. One day on my way home I saw this car out in front of his house. I was amazed when I saw it. It had slotted wheels with BF Goodrich tires and was lowered quite a bit. I had asked him about it and he said he just got back from Oregon to purchase it with intentions to flip it for a really good price. I bought it that day from him.

Here is Wayne’s Z as it arrived at Z Car Garage:

 

The Rebello 3L stroker with triple FAJS 45 induction backed by a 5-speed transmission:

 

Enjoy this video of the Z in action:

 

Suspension

Wayne’s chassis was treated to a full suspension rebuild with new parts, bushings and a full coil-over (Koni) suspension from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

 

New parts included the T3 adjustable T/C rods, T3 rear control arms, T3 front/rear strut tower bars, new ball joints, new front bushings, all new bearings and seals and ST sway bars. New Macpherson bumps were trimmed for best ride quality and full travel followed by a full alignment.

 
 

Front suspension refresh with T3 coil-overs, T/C rods, ST sway bars, rack bushings and f/r wheel bearings.

 
 

We also installed a new set of Watanabe wheels (15×8) with 225/50/15 Toyo R888R tires:

 

Enjoying The Ride

 

With new suspension and wheels Wayne immediately took his Z out, sharing his joy with family. We thank his nephew for sending us photos from their drive. More pictures in the gallery below!

 

Wayne is really happy with the upgrades:

“It drives worlds better. Rob did an incredible job with the suspension. I couldn’t be happier! It went from scary to drive to where I can’t wait to get in and drive it now.”

 

Wayne and Rob met, developed a plan, made a quote, got all the parts here and his car came in on Tuesday leaving on Friday. Pretty cool for a 50yr -old car to get a major performance upgrade in short time. Thanks for letting us work on your SERIEZ 1. Next up Wayne, brakes! Long Live the Z!

 

…[read more]




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