“Performance With Passion”. These are words that describe our work at Z Car Garage and we are passionate about making your Z perform as good as it looks. Photographer Larry Chen commissioned ZCG to transform his beloved SR20DET-powered 1970 Datsun 240Z from an “ok driver” to a no-excuses, multi-dimensional sports car with power, handling, braking, comfort, reliability and performance to match its eye-catching beauty.

 

Join Rob and Larry as they share the story of Larry’s Z, affectionately called “Ole Orange Bang”, featuring our Z Car Garage Big-Brakes, Z Car Garage CV Axles, chassis preparation, dyno tuning and more. Enjoy the videos with behind the scenes footage and photo gallery below!

 

 

Car enthusiasts and motorsport fans recognize the name Larry Chen as the greatest automotive photographer. Larry has made a career out of his passion for capturing the right moments in racing. We are huge fans of his work since the days of covering Formula Drift, time at Speedhunters, and recent work with Hoonigan Autofocus. Our favorite Larry Chen moment is his photography of Ken Block’s 1400hp Hoonicorn at Pike’s Peak for the filming of Climbkhana.

 

Larry Chen is regularly exposed to some of the coolest builds across the globe, so you can imagine our joy hearing that Larry’s personal car is a Datsun 240Z. Larry’s Z is a Series 1 (VIN# 2868) that he purchased on his 21st birthday for $3000. He started autocrossing immediately with his buddies circa 2006, and it became an integral part of his life:

 

“It’s been such a big part of my adult life, and it will continue to be a part of it for the rest. The name actually came from a Mexican drink that we love in SoCal. My car is Orange and it backfired a lot when I got it especially when I was low on gas. So it was only appropriate to call it Orange Bang. On my wedding night instead of being ferried away in a fancy limousine, I drove my beautiful wife home in the Z, after some wedding burnouts.”

 

Following years of autocross and track use, in 2013 the tired L28 was replaced with an SR20DET straight out of a former Formula Drift car.

 

Like many enthusiasts, Larry continued to modify and upgrade the Z to fit his needs…adding A/C, coil-over suspension and creature comforts along the way. We spotted a freshly painted Ole Orange Bang at the 2019 Japanese Classic Car Show:

“In 2019 my friends at Bells and Vaughn in Pasadena, California did a full ground up restoration. It has all new paint and it was taken all the way down to the metal. Just this month I picked it up from Z Car Garage in San Jose California. ZCG pretty much went through the entire car and they fixed everything that was mechanically wrong with it.”

 

When Larry Met Rob: A ZCG Story

 

We first met Larry when he visited us at the 2018 Japanese Classic Car Show in Long Beach, CA. We talked about Z cars, and how he really wanted to get our Z Car Garage Big-Brakes and ZCG treatment on his personal Z. In 2020 he trailered his Z up from LA to ZCG in February, literally a few weeks before the pandemic.

“I actually found out about ZCG on Instagram and met Rob for the first time in SoCal at JCCS. I inquired about getting brakes for my car since it couldn’t stop even with a Toyota 4×4 conversion and Nissan Maxima rear disk brakes. They were absolutely horrible. There is a reason why people ship their Z cars across the country to ZCG. The passion is there and you can see it on everything they touch.”

While visiting Z Car Garage Larry featured a few of our client cars and did a shop tour for his YouTube channel Hoonigan AutoFocus. You can click on the thumbnails below to watch the videos:

 

Fast forward a year later and Larry returned to pick up his beloved Z. He shot a few more vehicles like my my 1967 Datsun Roadster and Randy’s 1970 Salt Flat Racer but most importantly Larry finally filmed a 1hr-long Hoonigan Autofocus episode of his own Z, Ole Orange Bang. Larry was so happy with his Z he recorded a separate lock-down video for our friends at Haltech.

 

We couldn’t leave our readers hanging without our own ZCG-style feature complete with dyno videos and behind the scenes footage, so if you can’t wait any longer here it is below. Turn those speakers up and enjoy, read on for an in-depth look at our work.

The ZCG Touch

 

Larry and Rob developed a plan for Ole Orange Bang. The Z had past work performed by many folks including Larry’s buddies. We simply wanted his Z to be a multi-dimensional sports car with power, brakes, handling and comfort. Cosmetics were already handled, it just needed some mechanical love with ZCG-products that you will find on many of our ZCG builds. Let’s begin with the chassis upgrades, then go into dyno tuning/engine bay work and final details like the interior and weatherstripping.

ZCG Big-Brakes and CV Axles

We handed Larry the keys to “Mrs. Butters”, our 1971 Series 1 240z shop demo car and he was sold on our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles! Butters has a way of doing this to our clients 🙂 Read below for a brief description of these parts:

    As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

  

We removed Larry’s existing Toyota 4×4 front calipers and rear Maxima setup and installed our ZCG Big-Brake kit front and rear:

 

He got a new, OEM brake master cylinder as well:

 

At the rear, the Maxima setup was replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!

 

Larry was impressed with the braking performance:

“The ZCG brakes and axles really give the 240z an update with modern top of the line performance where the Z badly needs it. These cars are lightweight and easy to make fast, but everything else that goes along with it is very lacking. While the 240z is a great car to drive in stock form, there is nothing like having a lightweight turbo rear wheel drive sports car.”

Wheels By Love20bee

Complementing the new Big-Brakes and suspension on Larry’s Z are a fresh set of Southern Ways Epsilon mesh wheels from Love20bee. It was an absolute pleasure working with owner, Matt K. to adjust the offset on the wheels just before Larry picked his Z up from ZCG.

 

This 1971 Nissan Skyline has been in the Z Car Garage family for several years and currently resides in Georgia with owner Randy Jaffe. Randy has built a few notable cars with ZCG including the Rocketbunny Series1 240Z and #46 BRE Datsun 240Z driven by John Morton:

How did he end up with this JDM beauty? Randy has always loved the stance and looks of these early, “Hakosuka” Skylines and wanted to experience right-hand drive (RHD). Timing was perfect as our customer Alex McDowell was willing to part with his 2000 GT-X:

 

Under Alex’s ownership ZCG maintained the car for many years. It did not need much to prepare for delivery to Randy. We performed a full tune-up, sync’d the triple carbs, changed the fluids, handled minor cosmetics (like straightening the bumper) and it was shipped off to Georgia:

 

Randy’s Way

 

If there is one thing about Randy we admire, it’s his attention to detail. Ok, we like his sense of style too 🙂 Upon arrival he mounted fresh set of chunky Toyo tires on those iconic Watanabe wheels. Inside, he removed the carpet and replaced it with original style GT-R vinyl covering. The tan seats were reupholstered to red.

 

The car was originally a white GT-X and when I asked Randy of any future mods he replied:

“I am thinking about dropping one of the Parkinson race motors in it to give the car more power – the original 2.0 is sluggish compared to what I enjoy driving. If I do that I will pull all of the A/C parts off of it and clean up the engine bay. To be continued!”

Randy applied the Hakosuka racecar-inspired livery:

 

Here is a walk-around of the Hako, with more pictures in the gallery below.

 

We are happy to report that Randy is Enjoying The Ride and even won an award at the local Caffeine and Octane show:

 

More to Come

 

You may have noticed some really cool cars in the background. Randy has several Nissans/Datsuns in his collection that we are excited to share with you in upcoming blog posts! For now, LONG LIVE THE HAKOSUKA!

 

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Andreas visited Z Car Garage to get his 1983 Nissan Skyline running correctly. We admire these 80’s gems, working on several DR30 Skylines and with a few tweaks plus dyno tuning Andreas was back on the road in proper form.

The Sixth Generation

 

Not familiar with this right-hand drive specimen? Most Americans are familiar with the classic 70’s Skylines and later GT-R series, but this 6th generation (R30) chassis is often overlooked, yet very special in its own right. Andreas’ model is a ’83 Nissan Skyline RS-X and it’s the first iteration of the distinctive “Iron Mask” front end. This generation also marked introduction of the FJ20 engine, though Andreas’ is an early, non-intercooled model:

 

In Japan the R30 sold well and had a great following with Nissan enlisting the famous actor/racer Paul Newman to appear in ad campaigns. The R30 also formed the basis for the insanely cool SuperSilhouette race car:

   

DR30 Ownership

 

With its angular styling, pillar-less windows, killer graphics and FJ20 power what’s not to like? Andreas had been wanting a DR30 for the past 10+ years and after driving Reid’s DR30, it motivated him to finally get one:

“With the help of The Import Guys, I purchased it from auction in June and picked it up in November in Washington and drove it straight home to Northern California. 2 days, almost 1000 miles and it did it perfectly. I have been fixing a few things here and there like a new front lip, interior trim, suspension, brakes and threw back on some OEM parts but my journey with the car is still young. I have auto-x’ed it already and do have my eyes on potential track days.” 

 

Andreas was having problems with the car not revving properly and recalled his discussion with Reid (thanks!) about his and getting work done at Z Car Garage:

“I reached out to Rob for help. Kind of funny, on the day of the appointment to get this issue checked out my car broke down a mile from the shop and he was nice enough to help me tow it there. I have pretty modest goals, I just want a good looking, fun to drive DR30. This one has its issues like most 35+ year old cars but the idea was to get myself a nice project (but a driver). No need for a beauty queen, and no real need for massive power. Give it a refresh, and then just drive the hell out of it.” 

Skyline Sorting at ZCG

 

Since purchasing, this R30 was not running correctly so we started troubleshooting the fuel system. We figured out some of the issues (bad fuel pump, running extremely lean, no fuel getting to motor) and we got Andreas running.

 

Despite new injectors, fuel filter, fuel pump we kept hitting these limiters. The factory ECU wouldn’t allow it to rev over 5krpm so we called our friends from JWT.  Clark Steppler is the master of all vintage ECUs and he worked his magic on the delicate, vintage unit. As you can see from the dyno plot we have full rev range power/tq.

 

Dyno Tuning

  

Rob dyno tuned the FJ20ET, now with full power available to redline it put down 178hp/158tq to the wheels. Impressive power for the time, with a hot-pipe. Nissan really was special in the 80’s!

 

Enjoy this video of the dyno run and Andreas enjoying the DR30:

 

While the Skyline was here we replaced the front control arm bushings with new Superpro bushings:

 

Andreas was driving the car when he felt a loss in power. We discovered a boost leak in the hot pipe and resolved it. In Andreas’ words “No issues now and car runs like a dream.”

 

Enjoying The Ride

 

With the engine sorted Andreas has been driving his Skyline everywhere, happily boosting. Ps…did we mention how good it looks on the Longchamp wheels?

 

He even made it out to the recent Norcal Skylines Matsuri 2020, an event we were lucky to attend last year:

 

“I want a car I can have fun with and drive hard), not something that I just take to cars and coffee. So I appreciate all the help he gave me to get my car back up and running and back to its former glory!”

 

Thanks for letting us work on your DR30 Andreas. We love the direction you are taking it!

More pictures in the gallery!
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Do you remember your first car? For Kevin M, his first car was a 1967 Bluebird RL411 that he purchased as a teenager. For his 50th birthday he bought a Bluebird just like the one he had in high school and came to us for mechanical help.

 

Kevin is a long time Z Car Garage customer with his pretty Cherry Red Pearl Slicktop Z32 300ZX, so we happily obliged to take on the 411 project. We knew that it would be a challenge as his 411 was the very rare, “SSS” model. Not familiar with the 411? It is a hybrid of sorts with a body designed by the Italians and mechanics built in Japan by Datsun.

 

The Bluebird had a 1300 cc engine and its body was designed by Italian coachbuilder Pininfarina. The SSS was a high performance sedan version of the Bluebird that used a slightly modified version of the engine from our beloved Datsun Fairlady 1600 sports car. Let’s take a look at Kevin’s history with the 411…

Bluebird Beginnings

 

In 1978 at the age of 16, Kevin’s first car purchase was this 1967 Datsun Bluebird 411 sedan. He had many fond memories in it as a teen:

“I drove the car all through my time as a student at Cupertino High School and at De Anza College. The 1980s! It was kind of a funny looking car, but I just adored it. I drove it to my high school Junior Prom, as you can see from the photos. My brother and I once even drove all the way from Bay Area up to Sweet Home, Oregon to visit our mom. A bit gutless going over the big grades, but we made it there and back without many issues. 

I drove this car all over the Silicon Valley, to school, to work, Santa Clara Vanguard rehearsal, ‘Tino football games, to midnight movies, to KOME where I volunteered, to KFJC, my college radio home, to the beach in Santa Cruz via the Old Santa Cruz Highway, and especially up and down Highway 9.

 

Birthday Bluebird

 

At some point while going to college, the head gasket blew and Kevin decided to sell the car. He regretted selling it, considering all the memories the 411 gave him. On his 50th birthday Kevin remembered the soft spot he had for his Bluebird and purchased one in 2013 from noted 411 expert Tom Neely:

“I was so excited to have this car in my hands. It was very nostalgic driving the car once again. The sounds, the smell, the look and feel were all too familiar. The difference is that this was the RL411 SSS, a more powerful version of the Bluebird I once new. I drove it all around the San Francisco neighborhood where I live, picking up loads of smiles and thumbs up.”

 

Getting The SSS Back On The Road

 

Kevin was able to enjoy his “new” Bluebird until the engine made a horrible noise. He visited Z Car Garage in 2014 and we diagnosed the R16 with a rod knock. Kevin and Rob discussed a restoration with premium replacement and NOS parts at the heart of the build. We knew that finding parts for a car like this would be very difficult and accepted the challenge. Early stages of the build included a hot-rod R16 engine from Rebello, refurbished brakes/hydraulics, upgraded ignition and gaskets.

  

Unicorn Parts

The original exhaust manifold crumbled to dust once removed so another one was sourced and replaced.  The custom exhaust system built by Neely gets great reviews from other RL411 owners. Note the downpipe is routed through the fender:

 

“Rob Fuller and Z Car Garage’s vast network had somehow found one last RL411 water pump! The unicorn! I could not believe the news. The part was installed, and I received the car shortly thereafter.”

The engine was treated to new upper/lower radiator hoses and a new Nissan gasket set:

 

Chassis

With the hot-rod parts being installed into a chassis from the 60’s, everything needed to be gone through to make it road worthy. The braking system was overhauled with new calipers, F/R wheel bearings and new rear wheel cylinders. We also rebuilt the suspension:

   

What vintage Datsun would be complete without a set of Panasports?! We couldn’t resist fitting some 14×6 Panasports with Star Spec tires. Lowering blocks in rear make it look sharp! More pictures in the gallery below:

 

Interior

 

We really dig the interior on the 411s as they have a very classy look and feel. The dash was worked on with attention to the gauge cluster and trim. The heater core was removed/rebuilt and the control valve pressure tested to ensure the heater/defrost was functional:

 

New seats sourced from another 411 with a matching rear bench and new carpeting were installed:

 

 

Details

We convinced Kevin to breathe some life into the old paint with a cut and buff…the results were impressive.  The car was undercoated and detail painted, here is a before/after:

 

 

While buying some parts for Meghan’s 312 Bluebird we got a set of NOS 411 bumpers and hooked Kevin up.

 

Tuning

We replaced all the fluids, installed an upgraded East Coast Datsun distributor (Thanks Tom!), upgraded alternator and brand new set of factory plug wires. Rob dyno tuned the R16 with Z Therapy SU carbs making 79hp/95tq at the wheels:

 

Kevin took delivery of his refreshed 411 and he was stoked:

“I headed down to Z Car Garage. Rob handed me the keys and said, ‘take it around the block. Tell me what you think.’ I did so. The car was like another beast. The engine roared to life. It seemed was fresher and angrier. That extended out to the test drive. What performance! The Bluebird was was back! More performance than before and zero backfiring. I could really wind out the R16! “Well?’ asked Rob. ‘Amazing!’ I exclaimed.” 

 

 

Enjoying The Ride

Kevin was so excited that his Bluebird was fresh and ready he made the long journey to attend the 2018 Japanese Classic Car Show. There, he was recognized for his long drive in the Bluebird from San Francisco to Long Beach:

“I received an “Iron Butt” award for distance traveled to the show. Even more importantly, the Bluebird made the trip home, as well. Since JCCS, I’ve shown the car locally at the ZONC show and got a lot of interest in the car. Again, it’s so odd that even Datsun enthusiasts had never seen one before. It can’t really win car shows, as there is no category for these oddball 411s!”

Indeed, we were stoked to see Kevin and Bluebird at the ZONC Annual Classic Car Show:

 

He joined us on a local Holiday Fun Run through the Santa Cruz Mtns:

 

He even attended the Route 66 Classic Car Show in Williams, AZ where he joined a few other 411 owners, again driving all the way there and back!

The Bluebird is being daily driven in San Francisco:

 

We enjoyed the journey to bring Kevin’s RL411 back to life and it makes us happy to see him Enjoying The Ride:

“I thank the Datsun gods for putting this project into Z Car Garage’s hands because they came through for me in the end. I don’t believe I would be driving the car if it weren’t for their knowledge and persistence. Here’s how the car looked after I picked it up from Z Car Garage.”

 

Big thanks to Kevin for sticking with us through the build and everyone in the Datsun community that lent a hand like Mike Young. Datsuns Are Driven!

More pictures in the gallery below:

 

We love to see our products being installed and used on customer cars. Datsun enthusiast Pat S is running our Z Car Garage CV Axles in his 550whp RB26-powered Nissan Skyline 2000 GT-X.

 

Pat installed our CV Axles himself on his 1973 Kenmeri Skyline and reports that it went smoothly. Here are a few pictures he sent us:

 

We were stoked to hear Pat report the improvement over his standard half shafts:

“Testing out my new axles from Z Car Garage…no more clunking, no more vibrations, just smooth as glass. Strong as hell too”

Here is the video of Pat “testing” out the new CV Axles, enjoy!

 

Pat is also a member of the Wild Cards, a group of enthusiasts based in Southern California. You may have seen their crew featured on the Hoonigans:

 

Pat’s Kenmeri has been featured in both Super Street and Speedhunters. We recall admiring it at the 2016/17 Japanese Classic Car Show:

 

As if the Rb26 wasn’t enough, the extremely rare Riverside Super River wheels re-finished by Izanami captivated us:

 

Here is a fun fact about Pat: we were both participants at the All-Datsun Meet at Mt. Shasta back in in 2004! This 3-day event featured a full track day at Thunderhill  Raceway before heading up North. Pat drove his SR20DET-powered Datsun 510 (blue, front row):

 

Thank you Pat for supporting Z Car Garage! Check out our other parts including the Z Car Garage Big-Brakes and Z Car Garage Heat Sheild and Enjoy The Ride!