One of the real joys this holiday season is the opportunity to say thank you and wish you the very best for the new year. From all of us at Z Car Garage we thank our friends, family and customers again for another exciting and productive year! Enjoy our 2019 recap and upcoming projects below. Please note our holiday closure below:
ZCG will be closed from 12/20/19 to New Year’s Day. We will re-open for business on 1/2/20
Before we take a look back at highlights from 2019, check out a few of the many customer projects coming along at the shop:
Lou’s 1973 Fairlady Z. You might recognize this RHD Z from local Bay Area fun runs and car shows over the years. What started out as a fairly stock car evolved into a canyon-carving street machine as we began modifications in 2011:
The Z featured a 250whp Rebello 3.2L engine, 240sx KA24 5-speed, Recaro seats, LSD, full-suspension, our ZCG Big-Brake Kit and Panasport C8 wheels.
Enjoy this short video showing the mellifluous sounds coming from the 3.2 engine:
Radical Changes
Lou enjoyed his Fairlady Z for many years and after ZCG’s 2nd SEMA build in 2016, Lou was inspired to take his car to the next level. The 3.2L drivetrain was sold to our customer Tim Ng to be used in his ’72 S30 build. We are currently building an IMSA-flared body Fairlady Z featuring widenened Panasport C8 wheels and a stroker RB28 engine backed by a 6-speed.
Several cars delivered will get full reports soon: Cece’s 1977 Datsun 280z, Patrick’sZ32TT and Jay’s Z32TT
Highlights from 2019
Enjoy these highlights from 2019 and Z you in the New Year! Stay tuned for our coverage of the 2019 Rolex Monterey Motorsports Reunion and Classic 24hr race at Daytona with John Morton and Rob Fuller co-driving the #46 BRE 240z.
We had the pleasure of working with Jeff to help get his Z back on the road after sitting for many years. Our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles grace this Z along with upgraded suspension and drivetrain parts.
Long Term Project
Jeff visited Z Car Garage early this year with his 1971 S30 for revival from a stalled restoration. Before we delve into our efforts to bring it back to life here is Jeff’s brief history:
“I purchased the car in 2006 and it was white and worn out with a blown engine. I purchased it with the intention of tearing it down to bare metal and restoring it. This is my third 1971 240z and by far the best finished product of the three. It took thirteen years from the time I purchased the car in Clovis until I picked it up from the Z Car Garage in March of 2019. I have had six different cars that were restored over the years and this Z was one of the harder restorations which seemed to fight me at every turn along the way.”
As with any restoration project Jeff experienced his share of setbacks. A new dashboard had fitment issues and the rebuilt engine failed requiring more machine shop time. Unfortunately with all of time/effort invested, Jeff’s friend passed away and the project halted:
“I had a friend that owned a body shop that I had paint it. Well my buddy decided that the color chip I picked out was not dark enough so he took it upon himself to change it to a darker color blue. The end result is what I call blurple or blue and purple. My buddy was diagnosed with cancer right after he did the blurple paint job and passed away shortly thereafter. It’s not my favorite color but I am living with it.”
Fast forward to 2019, Jeff made an appointment to bring his Z in to us:
“I did my research and Rob and the Z Car Garage had the best reviews. I called Rob and made an appointment for the blurple Z which was three months out due to their big customer base and quality of their work. Like the old saying goes ” good things come to those who wait” and I loaded the blurple Z onto my car hauler and drove to San Jose.
Engine Bay and Sorting
After sitting for over a decade, we began the process of making Jeff’s Z roadworthy. We went through the car top to bottom, starting with the drivetrain. It came to us with a previously rebuilt (though never operated) engine requiring a freshened fuel system, re-worked carb linkage and general sorting.
With new clutch hydraulics and a repaired speedometer we got the rebuilt engine up and running quite well, until carb issues:
“I had purchased triple 40 mm Webers but the car sat for so long the gas went bad and there was build-up in the fuel system which kept fouling the Webers so I had Rob purchase and install 45 mm Webers and dial them in on his dyno.”
We replaced the 40s with new Weber 45 DCOE carbs and velocity stacks, an MSD box and ZCG heat shield. Pictures of the old 40’s and more in the gallery below:
MSD ignition and wiring:
New induction setup compete:
Dyno Tuning
Rob dyno tuned the rebuilt engine with triple Weber 40s and after the addition of triple Weber 45s. We saw gains of 19hp/17tq and improved power throughout the rev range:
Listen to the L-series sing on this video showing the dyno runs, in-car driving and comments from Rob. You can also see a very happy Jeff enjoying his Z:
Backing the L-series was a tired 4-speed transmission:
“I originally took it so Rob could get the triple Webers dialed in on his dyno and a couple other little items. I was so impressed by the operation that I had them swap out a four speed that had been gone through with a five speed transmission.”
This is an early 5-speed from a ’77-78 280z (0.86 overdrive) rebuilt by expert Steve Pettersen of Pettersen Motorworks in Chico, CA. We also installed a new clutch/flywheel and slave. The trans tunnel was slightly trimmed along with the console to accept the shifter.
Chassis
The chassis was treated to a full suspension refresh with new parts, bushings and Koni Reds with Eibach springs. We installed lower adjustable control arms and T/C rods from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.
ZCG Big-Brakes and CV Axles
Since Jeff’s Z had been sitting for a long time, he had seen some of the cool stuff we’ve been doing and stopped by to sample “Mrs. Butters”, our 1970 Series 1 240z shop demo car. After handing him the keys he was sold on our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂
As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:
Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)
Rotors: 280mm x 20.6 with Alum 7075 hats
Pads: Stoptech 309 sport street pads
Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.
A few closer detail shots of the calipers, rotors and hardware:
We went ahead got him dialed in with the ZCG big-brake kit for small wheels, parking brake, and ZCG full exhaust system. We removed Jeff’s stock brakes and installed our ZCG Big-Brake kit:
At the rear, the existing old-school disc setup was replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback. Jeff has set #00271
Stock half shafts (L) and ZCG units:
More pictures of the ZCG axles installed, also visible are the T3 control arms and ZCG exhaust system using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip.
The interior receive attention as well with our ZCG upgraded door seal and door treatment. A nice touch that makes solid “thud” sound that we are known for. We dialed Jef in with new tires and he was off Enjoying The Ride:
“The car was done when he said it would be and it runs great. I had my first 71 Z when my wife and I started dating and she has loved Zs ever since. The wife loves to drive it too. I would recommend Rob and the Z Car Garage crew for any repair or a full restoration. Had I known about the Z Car Garage prior to starting the restoration I would have had them do it. If Rob tells you something he does everything in his power to make it happen.”
Jeff was really stoked. He’s still excited, with plans for a more powerful engine. Thanks for letting us revive your Z, Jeff! More pictures in the gallery below and Long Live The Z!
Frank B is no stranger to Z Car Garage having been a customer for more than a decade. Since 2006, we helped build his Fuelie Z, a modified 1972 S30 with ZCG Big-Brakes and CV Axles, 231whp fuel-injected L-series and 6-speed Nissan 350z transmission:
To accompany his hot rod Z, Frank searched for an early S30 project for a stock-style restoration. Before the Z car craze caught on with S30’s fetching big money (ie Bring a Trailer), Frank found an unmolested early Series 1 240z (11/69 production: HLS30 00486, Original Engine: L24-2189):
“For SN 486, a friend found it on Craigslist and sent me an email. I actually got it for a good price. What I found when I went to inspect the car was a well worn early z with all but one of the original badges, no real rust other than under battery tray, and some spare parts including a perfect dash, stroker crank, spare transmission, set of period 2-piece wheels… A nice project kit somebody had lost interest in and left behind. I arranged to store with the seller for a month while I got myself ready to start the project.”
Restoring the “Original Z”
Frank is a very capable man, and jumped right into the disassembly with a plan to perform a total ground-up restoration himself.
“I immediately pressure washed off gunk and started taking things apart. I also ordered a rotisserie, fabricated mounts to attach at the bumpers, and removed everything that wasn’t welded to the unibody. I was pretty careful to bag up assemblies and keep fasteners with the parts they belonged to… lots of detailed work and hundreds of baggies later, I was ready to start restoring stuff!”
Frank connected with several folks in the Z Car community he had met through the years to source parts for the restoration:
“Les Cannaday was able to get reportedly the last of the butterscotch interiors (vinyl bits) made for the Z restoration program Nissan had done. I had Patrick Shank (Patrick Restorations) completely go through all gauges, main and other wiring harnesses, and acquired the correct radio for that car (some other electrical bits too). Norm Murphy got all of the plating business and had or helped me find some hard to find items like a NOS cover for the wiper motor, a new double lever choke/throttle assembly, a pair of the early taillights, etc.”
The stripped body and all associated body parts went to Andy Schenk for painting while on the rotisserie…Frank was also able to get a complete set of stainless brake and fuel lines made to the original pattern, greatly simplifying restoration of these systems.
“Once the bottom was done, I took the car off the rotisserie and put it back on it newly restored suspension and the restoration of the inside began (other than the headliner which I also installed while on rotisserie while car was upside-down). The detailed assembly of the car took a couple of years total since I prioritized getting the car right over getting it done…”
The end result of Frank’s efforts was an outstanding restoration. You can see more in-progress pictures in the gallery.
Finishing Touches With Z Car Garage
At the very end of his restoration, Frank realized for that last 10% it was time to call up his friends at Z Car Garage. He brought his freshly restored, low-vin S30 in for us to sort out all the little things.
He had an early transmission that was making noise so we replaced it with another unit fro our supply. We replaced his lower control arm and moustache bar bushings. The entire underside of the car was nut and bolted, and his work was double-checked. A ZCG exhaust was also installed.
Key items in the restoration process were reviewed: verifying brake lines, clutch lines, bleeding the hydraulics, and adjusting the rear brakes.
Dyno Tuning
Frank identified what was needed to make a “Canada” car without the emissions controls of US models. He restored all of the “smog” stuff so it can stay with the car and be put back on one day if desired… but fully original wasn’t what he had in mind for the drivetrain…
The engine went to Dave Rebello for the 2.7l “purist” build: this is the original L24 block stroked (E31 head) so numbers still match while gaining more power. Otherwise stock when you open the hood:
We installed a Pertronix ignition, changed the plugs to hotter range, adjusted the valves, set the timing, installed a new alternator and starter and made the wiring at the distributor look OEM. Rob performed a street tune on the dyno yielding 179hp/172tq to the wheels:
We also installed an LSD to help get the newfound power to the ground effectively. Next items on the list were electrical issues and interior bits. We got the turn signals operational and replaced the flasher. We went through his interior and got all the missing rivets and cowl clips. Kick panels were installed. The clevis pin in the clutch-pedal assembly was removed, sanded and lubed to eliminate any noise.
Time to Enjoy The Ride!
With minor sorting complete we focused on a few aesthetic items like final adjustments of the hood and doors. Frank’s stock wheels were mounted/balanced, ensuring the “D” hubcaps were secure. He had lowered the car from stock height with Eibach springs, so we did our trim to the fronts for a nice stance.
16×7 Panasports were installed for daily driving:
Frank did a fantastic job on this Z:
It was great to see Frank driving, here he is on the freeway en route to the ZONC Annual Car Show.
“Three years from when I started the project, I took the car to Rob Fuller to help me bring it back to life… after a couple weeks of dealing with somewhat funky carbs and an improperly rebuild transmission, SN 486 was on the road again and, maybe not surprisingly, drove like a new car from the beginning… everything worked as it should and 80mph freeway travel was delightful. We do drive the car… for now it is being kept as perfect as possible for shows. Here’s where it resides in one of my shops in Oregon.”
Here is a short video of Frank in his Z and his wife in the Fuelie Z, enjoy!
The “Original Z”
If you are wondering about that license plate… “Ur” is a slang German term for “Original”.
“The first Audi Quattros are referred to as the UrQuattro. Since the legend of the z includes some design work by Goetz, a German designer reportedly hired by Katayama-san to develop initial concepts, I took the liberty of naming my z the “Original 240z” or UR 240Z for short… got the same plate in Oregon.”
Frank and his wife retired to Oregon and we miss the enthusiastic couple. It was our pleasure working with Frank and we appreciate him being a customer and friend of Z Car Garage.
LONG LIVE THE Z!
More pictures in the gallery below …[read more]
Happy Thanksgiving from all of us at Z Car Garage! We hope you can find time to Enjoy The Ride over the holidays. Please note our hours of operation below:
We will be closed this Thursday and Friday for Thanksgiving, re-opening Tuesday December 3.
ZCG will close on the 20th of December 2019, reopening on the 2nd of January 2020
Filed under: Events,Racing
by Alvin G @ 2:10 am on November 25, 2019
Photo: Rick Hayden
On October 4-6, the Classic Sport Racing Group (CSRG)’s Charity Challenge hosted the finale of The John Morton Cup. The 3-race series, named after legendary Datsun racer John Morton also featured the Historic B&C Sedan class with about 40 cars battling at Sonoma Raceway. It was a great weekend filled with competition, camaraderie and plenty of Alfas, BMWs and Datsuns sharing the track with John Morton (also Grand Marshal).
Z Car Garage Races Ands Supports Five Datsun 510s!
With some shuffling of schedules Rob Fuller was able to participate in the John Morton Challenge, piloting the Bay Area Datsun Dealers 510. Taz Harvey graciously volunteered his B-Sedan 510 for John Morton to drive. Z Car Garage supported and prepared five Datsun 510s including Tom Dockery’s Ex-Norm Balzer 510, the Red Farmer 510 (also owned by Taz) and Alex McDowell’s Bluebird Coupe, shown below. We also have in-car video footage from both Sonoma and Thunderhill races rom Rob Fuller, John Morton and Tom Dockery:
#7 Rob Fuller
ZCG owner Rob Fuller, Bay Area Datsun Dealers car
Here is in-car footage of Rob Fuller from both Sonoma and Thunderhill races. There is a great battle between Rob and Jon Norman in the ex-Kwech/Theodorocopulos Alfa!
#51 John Morton
John Morton, the #51 car owned by Taz Harvey. You might find this 510 familiar as it was built by our friend Troy Ermish and the previous owner was Wayne McAttee!
Here is video footage of John Morton behind the wheel of the #51 car at Sonoma, enjoy!
#80 Howard Swig
Howard Swig, Red Farmer car (also owned by Taz). Swig is an Auction Manager at Bring a Trailer and this 510 was purchased via a BaT back in 2014 (link).
#72 Tom Dockery
Tom Dockery drove his Ex-Norm Balzer 510. This car made its debut in May and we are excited to share its full story and profile Tom’s journey into racing soon.
Here is video footage of Tom Dockery behind the wheel at Sonoma. We are really proud of Tom and he’s getting faster every session!
#52 Alex McDowell
Alex driving the 1967 Bluebird Coupe. He was in Ireland and flew directly to SFO to participate in this final race!
510 Friends!
Many notable Datsun 510 racers were in the group, gunning for the trophy and sharing the honor of racing with John Morton
#33 Glenn Chiou
Glenn drove the Ex-Finn/Harris U2.5L Trans-Am ’68 510. This car made its debut in May at the SVRA event at Laguna Seca. Glenn did an admirable job (as always) getting this historically significant 510 back on the racetrack! Glenn (and Dave Stone) are the creators of the Historic B&C Sedan racing class and we thank them for organizing such an incredible group!
#93 Dave Stone
Dave Stone drove the #93 Ex-Frellsen 1973 National Champion 510. Dave is fast!
#52 Jim Froula
Race car driver and restoration specialist Jim Froula of Racecraft is ranthe Ex- Harry Stewart Datsun 510.
Charity Challenge race results can be seen below:
A Memorable Racing Event
It was so wonderful to share this experience with our friends and CSRG family. We look forward to another John Morton Cup next year and special shoutout to ZCG crew including the Corwins Josh and Keith. Running all of the cars above would not be possible without them. Big thanks to Meghan Fuller (sporting a full foot boot), the Swigs, Racecraft and legends like Larry Oka, John Morton and Sylvia Wilkinson.
Rob’s First 510 Race Experience
The John Morton Challenge was Rob’s first time vintage racing a Datsun 510. We asked him what it was like to be behind the wheel of a race-prepped Datsun 510, in a wheel-to-wheel race.
“This was the largest gathering of historic B-sedan cars, and all were being raced. It was surreal to be gridded next to John Morton, my hero. Never thought it would happen. I went from being a twenty-something watching Against All Odds to racing with him and it was surreal.”
Rob had visions of doing a vintage race and credits getting his SCCA license, specifically by racing a Mazda Miata, for his transition into vintage Datsun racing:
“When we got the IMSA Z car I always dreamed of doing a vintage race. I had watched my friends like Troy Ermish and Jim Foula at CSRG events, amazed at what they could do in a 510. But I never had racing 510 experience, despite being an owner for 25 years. Sure, I did numerous track days, even running my 400p over-kill street 510 at the track, but it doesn’t compare to a proper, race-prepped 510. Getting my SCCA license in Miatas helped me craft my skills and prepare for vintage driving.”
The challenge for Rob racing in CSRG was to see if his love for the 510 translated over to a race 510. At first, the Bay Area Datsun Dealers car didn’t handle well. ZCG adjusted/re-did the front suspension and dyno tuned the engine to get the it dialed-in. Rob was amazed, and having a blast:
“I enjoyed the camaraderie and overall atmosphere of the CSRG events. SCCA event racing is super intense and competitive. In Vintage racing however we are telling the stories of these cars, celebrating them, and driving rolling art. It’s also about hanging with friends. We all live for this stuff, and guy’s you don’t see often are out enjoying the moment. From talking trash in paddock to sharing conversation over drinks its a nice break from all-out competitive racing, I’m hooked. If you haven’t made it out to a CSRG event, I strongly urge you to do so!”
Join us for the next event CSRG David Love Memorial April 17-19 2020!
