We love to see our products being installed and used on customer cars. Race car driver and restoration specialist Jim Froula of Racecraft is running our latest ZCG Heat Shield in this vintage 260z race car!
A few close-ups of the ZCG Heat Shield, this piece is serial #0025:
A short background on this 1973 Datsun 260Z from Jim:
“This car was built in the winter of ’77-’78 and its first event was the Portland Rose Cup in June 1978. The Portland Rose Festival’s queen, Tina Klassy, was photographed with the car and featured in local advertising for the event. The car competed in SCCA CP class mainly in events on the west coast and ran in the SCCA National Runoffs twice with sponsorship help from Carlos Vercelli, owner of well known Datsun specialty service shop “Carlos Garage” in Fullerton, CA . It was campaigned successfully at a national level, including a 3rd place finish at the SCCA runoff’s. Survived in its original production class specification and bodywork throughout the entire time. It received a cosmetic restoration in 2015 and was put back into its original Carlos’s Garage livery and currently runs vintage events across the country today.”
At the 2018 RMMR we were happy to see Carlos Vercelli (red hat) supporting the Z with driver/owner John Murray:
Anytime Jim and the crew from Racecraft are in the area we love to help tune their cars. They had just installed a new engine in John’s 260z and Rob dyno tuned it. It was great to see our heat shield on the Z and the guys from Racecraft build some really fast, beautiful cars. Turn those speakers up!
The ZCG Heat Shield is available for purchase at $169.00 with product information below. View this product and other ZCG parts on the new “products” page of our website HERE
ZCG Heat Shield
We are excited to offer the Z Car Garage Heat Shield for your triple-carb’d L-series Z car. This is a one-piece 304 stainless unit with laser-etched serial number. Proven on all of our L-series engine builds and dyno testing.
This heat shield will fit Mikuni, Weber, Dellorto and Jenvey induction with several intake manifolds like the Harada:
Jim Froula also runs our Z Car Garage CV axles on several of his vintage race cars, check it out!
Race car driver and restoration specialist Jim Froula of Racecraft is running ZCG axles in several of his cars:
Set #246 – installed May 2018 on the “Harry Stewart #52” Datsun 510:
Set #247 – installed April 2018 on the 260z
Set #248 – installed on Adam Carolla’s “Greg Sorrentino #90” Datsun 510.
We are pleased to report that Jim will also be installing a set on his “George Alderman #32” 300ZX! The ZCG CV axles are also perfect for high hp street cars which can be seen in the link above.
Z Car Garage Big-Brake Kit
Our ZCG Big-Brake kit is the last stop in braking performance for your S30.
ZCG Big-brakes and T3 coil-overs replacing stock setup on Brian’s 1973 240z:
View these products on the new “products” page of our website HERE, stay tuned for more innovative parts from Z Car Garage!
Do you remember your first car? For Kevin M, his first car was a 1967 Bluebird RL411 that he purchased as a teenager. For his 50th birthday he bought a Bluebird just like the one he had in high school and came to us for mechanical help.
Kevin is a long time Z Car Garage customer with his pretty Cherry Red Pearl Slicktop Z32 300ZX, so we happily obliged to take on the 411 project. We knew that it would be a challenge as his 411 was the very rare, “SSS” model. Not familiar with the 411? It is a hybrid of sorts with a body designed by the Italians and mechanics built in Japan by Datsun.
The Bluebird had a 1300 cc engine and its body was designed by Italian coachbuilder Pininfarina. The SSS was a high performance sedan version of the Bluebird that used a slightly modified version of the engine from our beloved Datsun Fairlady 1600 sports car. Let’s take a look at Kevin’s history with the 411…
Bluebird Beginnings
In 1978 at the age of 16, Kevin’s first car purchase was this 1967 Datsun Bluebird 411 sedan. He had many fond memories in it as a teen:
“I drove the car all through my time as a student at Cupertino High School and at De Anza College. The 1980s! It was kind of a funny looking car, but I just adored it. I drove it to my high school Junior Prom, as you can see from the photos. My brother and I once even drove all the way from Bay Area up to Sweet Home, Oregon to visit our mom. A bit gutless going over the big grades, but we made it there and back without many issues.
I drove this car all over the Silicon Valley, to school, to work, Santa Clara Vanguard rehearsal, ‘Tino football games, to midnight movies, to KOME where I volunteered, to KFJC, my college radio home, to the beach in Santa Cruz via the Old Santa Cruz Highway, and especially up and down Highway 9.
Birthday Bluebird
At some point while going to college, the head gasket blew and Kevin decided to sell the car. He regretted selling it, considering all the memories the 411 gave him. On his 50th birthday Kevin remembered the soft spot he had for his Bluebird and purchased one in 2013 from noted 411 expert Tom Neely:
“I was so excited to have this car in my hands. It was very nostalgic driving the car once again. The sounds, the smell, the look and feel were all too familiar. The difference is that this was the RL411 SSS, a more powerful version of the Bluebird I once new. I drove it all around the San Francisco neighborhood where I live, picking up loads of smiles and thumbs up.”
Getting The SSS Back On The Road
Kevin was able to enjoy his “new” Bluebird until the engine made a horrible noise. He visited Z Car Garage in 2014 and we diagnosed the R16 with a rod knock. Kevin and Rob discussed a restoration with premium replacement and NOS parts at the heart of the build. We knew that finding parts for a car like this would be very difficult and accepted the challenge. Early stages of the build included a hot-rod R16 engine from Rebello, refurbished brakes/hydraulics, upgraded ignition and gaskets.
Unicorn Parts
The original exhaust manifold crumbled to dust once removed so another one was sourced and replaced. The custom exhaust system built by Neely gets great reviews from other RL411 owners. Note the downpipe is routed through the fender:
One part, known as “the unicorn” part in the Datsun 411 community, is the RL411 variant of the water pump for the R16 engine. It is shorter and stubbier than the Fairlady Roadster version of the part. It is widely known that this part can no longer be found anywhere in the world. Kevin was happy we found one:
“Rob Fuller and Z Car Garage’s vast network had somehow found one last RL411 water pump! The unicorn! I could not believe the news. The part was installed, and I received the car shortly thereafter.”
The engine was treated to new upper/lower radiator hoses and a new Nissan gasket set:
Chassis
With the hot-rod parts being installed into a chassis from the 60’s, everything needed to be gone through to make it road worthy. The braking system was overhauled with new calipers, F/R wheel bearings and new rear wheel cylinders. We also rebuilt the suspension:
What vintage Datsun would be complete without a set of Panasports?! We couldn’t resist fitting some 14×6 Panasports with Star Spec tires. Lowering blocks in rear make it look sharp! More pictures in the gallery below:
Interior
We really dig the interior on the 411s as they have a very classy look and feel. The dash was worked on with attention to the gauge cluster and trim. The heater core was removed/rebuilt and the control valve pressure tested to ensure the heater/defrost was functional:
New seats sourced from another 411 with a matching rear bench and new carpeting were installed:
Details
We convinced Kevin to breathe some life into the old paint with a cut and buff…the results were impressive. The car was undercoated and detail painted, here is a before/after:
While buying some parts for Meghan’s 312 Bluebird we got a set of NOS 411 bumpers and hooked Kevin up.
Tuning
We replaced all the fluids, installed an upgraded East Coast Datsun distributor (Thanks Tom!), upgraded alternator and brand new set of factory plug wires. Rob dyno tuned the R16 with Z Therapy SU carbs making 79hp/95tq at the wheels:
Kevin took delivery of his refreshed 411 and he was stoked:
“I headed down to Z Car Garage. Rob handed me the keys and said, ‘take it around the block. Tell me what you think.’ I did so. The car was like another beast. The engine roared to life. It seemed was fresher and angrier. That extended out to the test drive. What performance! The Bluebird was was back! More performance than before and zero backfiring. I could really wind out the R16! “Well?’ asked Rob. ‘Amazing!’ I exclaimed.”
Enjoying The Ride
Kevin was so excited that his Bluebird was fresh and ready he made the long journey to attend the 2018 Japanese Classic Car Show. There, he was recognized for his long drive in the Bluebird from San Francisco to Long Beach:
“I received an “Iron Butt” award for distance traveled to the show. Even more importantly, the Bluebird made the trip home, as well. Since JCCS, I’ve shown the car locally at the ZONC show and got a lot of interest in the car. Again, it’s so odd that even Datsun enthusiasts had never seen one before. It can’t really win car shows, as there is no category for these oddball 411s!”
He joined us on a local Holiday Fun Run through the Santa Cruz Mtns:
He even attended the Route 66 Classic Car Show in Williams, AZ where he joined a few other 411 owners, again driving all the way there and back!
The Bluebird is being daily driven in San Francisco:
We enjoyed the journey to bring Kevin’s RL411 back to life and it makes us happy to see him Enjoying The Ride:
“I thank the Datsun gods for putting this project into Z Car Garage’s hands because they came through for me in the end. I don’t believe I would be driving the car if it weren’t for their knowledge and persistence. Here’s how the car looked after I picked it up from Z Car Garage.”
Big thanks to Kevin for sticking with us through the build and everyone in the Datsun community that lent a hand like Mike Young. Datsuns Are Driven!
Working with owners that have a long history with their Z gets us excited. This early Series 1 240z (vin# 2144, March 1970) was Bill R’s very first sports car, owned since 1976. The car had been sitting in storage for over 20 years and Bill contacted us for mechanical sorting.
Beginning in 2019 we had the pleasure of working with Bill to help get his Z back on the road. Our Z Car Garage CV Axles along with refurbished brakes, suspension, interior and engine tuning all transform this Z back into the sports car Bill remembered enjoying. Before we dive in to the restoration let’s take a look at his Z car story.
Love at First Sight
“On December 30th 1976 I purchased my Datsun 204z from Niello Volkswagen in Sacramento, I happened to drive by this dealership and noticed a small two door blue sports car. After driving into the lot to check it out I kinda fell in love with it. The asking price was $3,676 and it had 072260 miles on it. At this time I was only 21 years old and wanted a 2-door sports car…
…The next day I returned to the dealership to put a downpayment on this car. I signed the purchase agreement and I was on my way home. Finally my first sports car! From this date in 1976 I always took great pride and joy in this car. Always kept in a garage. At one time I had purchased another 1971 Z for my wife and we had matching 240z’s”
Over the past 44 years of owning his 240z, Bill began to drive it less as his family grew and mechanical issues arose. After being in and out of different repair shops he was not satisfied with the work completed to get the Z running properly. It sat for many years. After finding ZCG, Bill decided to drive from Elk Grove to San Jose to check out the shop and meet Rob.
Bill towed his “AWWSUM Z” to our shop in January 2019 and we performed a full inspection. The plan to get Bill’s Z back on the road included a full suspension/brake refresh, engine tuning, interior refurbishment with weatherstripping and restoration of those groovy True Spoke wire wheels.
Chassis
With the Z happily in our shop the chassis was treated to a full suspension rebuild. We installed all new ball joints, bushings, tie rods, wheel bearings and had all parts powder coated. Before removal:
Below: New KYB front/rear struts with Eibach springs and ST f/r sway bars. We also installed new adjustable T/C rods and lower control arms (see below) from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.
New suspension parts installed up front:
Rear suspension, before and after:
The underside was steam-cleaned and undercoated:
Brakes
We restored the OEM brakes with all new lines, new brake master cylinder and remanufactured calipers with Stoptech slotted rotors and 309 pads:
At the rear, brand new factory rear wheel cylinders, rear shoes and turned aluminum drums:
Z Car Garage CV Axles
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 100 CV axle kits on customer cars and we are stoked with all of the positive feedback.
Bill has CV Axle set #281. Stock half shafts (L) and ZCG units:
More pictures of the ZCG axles installed, also visible are the T3 control arms:
The differential was resealed with new front/side seals:
We gave Bill regular updates on his Z:
“Throughout the 2019 year I was in contact with Rob, he sent me pictures of the work in progress performed on my 240z. In October of 2019 I took a drive to the shop to take a look at what was completed. I was able to take my 240z out for a drive around the neighborhood, I was surprised and shocked to drive my z for the first time in years, just the look at all of the work performed on my Z was unbelievable!
Engine
The engine bay was next. We steam cleaned the entire underside of the car to reveal any drivetrain leaks. The radiator was removed and boiled out. All cooling system hoses were replaced. A new 280zx starter, new fan clutch, upgraded alternator and new battery with cables were installed:
With 148,876 miles on the odometer we performed a compression/leakdown test and the stock L24 passed. A full service tune was performed including new plugs, plug wire set, cap/rotor, fuel filter, valve cover gasket, MSD Blaster2 (black) coil, new drive belts, water pump, oil change and a valve adjustment. Before/after:
New Z-therapy carbs and cleanup of the intake manifold/air injection. The valve cover was also powder coated. More pictures in the gallery below:
We replaced intake and exhaust manifold gaskets with factory Nissan parts and the exhaust manifold was replaced with an MSA 6-1 coated header:
The old twice-pipe exhaust was replaced with our full ZCG exhaust system with a stainless Magnaflow resonator and slash-cut tip:
With the new SU carbs, exhaust/header and engine service Rob dyno tuned the Z making 133hp/133tq at the wheels:
Enjoy the L24 music in this dyno video:
Interior
Bill requested a full interior refresh back to blue vinyl. The entire dash assembly was removed along with the gauges which were all tested for functionality. We corrected all of the heater vents and installed new light bulbs throughout. All of the inner workings/wiring of the dash were sorted:
More hidden details:
Heater core and fan assembly restoration:
We replaced the clock motor in the dash, upgraded to a MSA fuse box, and replaced the center panel for heater controls with a nice looking MSA unit.
A new reproduction dash was sourced from Vintage Dashes. This is our third Vintage Dashes installation and we thank Ivan Jaramillo for making a cost-effective product for Z cars. More pictures in the gallery below. Expect a full report on their products soon!
The seats were re-done in blue vinyl:
We removed the steering wheel cover revealing a nicely patina’d Series 1 unit in need of light restoration:
What a difference!
A new shift knob complements the refreshed steering wheel:
New pedal covers, many more pictures of the interior refresh in the gallery below:
Extensive weatherstripping replacement was performed. Our ZCG door seals to eliminate the “tinniness” when you shut the door. We removed the door panels to restore inner parts, made sure that windows roll up/down smoothly and installed new window felt and runners for the channels:
New weatherstripping including hatch seals, doors and window frames:
Details
Many Series 1-specific parts were in need of replacement. Hard to find items like the Series 1 map light and inner shift boot were sourced and replaced:
Bill wanted a newer stereo system so we installed our ZCG speaker box with 6x9s:
The fuel system was completely gone through. We replaced all of the vapor-recovery hoses and refurbished the fuel tank.
No more leaks or fumes!
The vintage True Spoke wheels were re-finished and new 185/70/14 tires with tubes sourced. These wheels were added by Bill in the 70’s and he loves them!
The Z was fully detailed inside and out:
Driving is Believing
When Bill picked up car, he was very surprised at the improvements:
“On May 15th 2020 I returned to the Z Car Garage to bring my 240z home! Before we put my Z on the trailer Rob took me for a test ride in my Z around the neighborhood and on the freeway to check out the performance and the handling of my newly restored 240z. I didn’t know my car had that much power and cornering capability with stopping power! I thought I was on a race track riding with Rob. After we returned to the shop Rob asked me to take my z out for a test drive by myself, man it never felt so good after many years of not being able to drive my Z without any problems.”
Bill owned a Barbecue and Deli business several years ago (Reedsribs and More) and still caters. He thought it was a nice way to thank the shop with a BBQ lunch, an amazing gesture we are thankful for.
“I would like to personally thank each employee that worked on the restoration of my 240z. Rob I would like to thank you personally for the professional way you communicated with me every step of the way with the restoration of my 240z. Since my z has been back home home I showed several friends and previous Z owners the work that was performed in your garage. Everyone was speechless!
Thanks for the restoration and putting me back on the road in my AAWSUM Z”
Bill Reed
We are so fortunate to work with owners that appreciate the Z and believe in our ability to make them better! Bill we thank you for supporting Z Car Gar Garage, and LONG LIVE THE Z!
We enjoy helping Z cars owners get their cars in top shape to Enjoy The Ride. David P purchased this 1975 Datsun 280z on the East Coast and the exotic shop it was at had difficulty with it. David moves between San Francisco and Massachusetts and wanted us to sort his Z out before hitting the roads here. Our Z Car Garage Big-Brakes and Z Car Garage CV Axles along with tuning and aesthetic upgrades transform this Z.
Affectionately called “Triple Six”, the Z arrived at our shop from the East Coast via Masney Auto Transport (Thanks David). David had not seen the Z in person yet since purchasing and it needed some attention, Z Car Garage style.
The car was not running upon arrival and Rob had many suggestions after the initial assessment. From David:
“When Rob called to tell me that my car had made it there I said ‘Ok great. Can I tell you what I want done?’ to which Rob replied ‘Nope’. He said ‘I want you to come down here, drive my car and then say to me, OK I want you to do to my car whatever it was that you did to yours’, and after driving his car I did say those exact words.”
ZCG Big-Brakes and CV Axles
Indeed, we had David test drive “Mrs. Butters”, our 1971 Series 1 240z shop demo car with full suspension and our ZCG Big-Brakes:
“I drove Rob’s unassuming, Safari Gold 240Z, that he appropriately named Butters, and God damn was it fun! I was surprised when he told me it had 275 horsepower, not a small number for a car that’s so small and light, its just that it felt much more powerful than I ever thought a sub 300 hp car could feel.”
After the test drive he was sold on our Z Car Garage Big-Brakes and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂 Read below for a brief description of these parts:
As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below:
Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)
Rotors: 280mm x 20.6 with Alum 7075 hats
Pads: Stoptech 309 sport street pads
Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.
A few closer detail shots of the calipers, rotors and hardware:
We removed David’s brakes and installed our ZCG Big-Brake kit. Up front:
Our Big-Brakes utilize the OEM brake master cylinder and booster along with the factory hydraulic system. We installed a new master cylinder for David and fixed the wheel/hub area:
At the rear, the aftermarket disc setup was replaced with our ZCG Big-Brakes:
Factory handbrake functionality IS retained! A few close-ups of the front and rear setup:
Panasport Wheels
Complementing the new brakes on David’s Z are Panasport wheels! We replaced the generic aftermarket wheels with 16×7 Panasports and Bridegstone S007a tires in 225/50/16.
The new brakes fit nicely behind the new Panasports: We dialed in the spring set on the coil-overs and adjusted them for the best ride quality.
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 100 CV axle kits on customer cars and we are stoked with all of the positive feedback.
David received axle set #324. Stock half shafts (L) and ZCG units shown below with more pictures in the gallery:
Details
To ensure that David could pick up his Z from us and start Enjoying The Ride immediately, we performed clean-up work on the interior and sorted the turn signals and headlights. Aesthetically he wanted to change a few things like the front end. We installed a Euro front bumper with Josh fabricating some brackets to make this 280Z look great:
David was blown away by the suspension and braking upgrades:
“I was completely convinced that Rob was not only the right one, but probably the only one that could bring my 1975 280Z up to its fullest potential. I say the only one because of the custom built Z car garage suspension and brakes that Rob uses. We agreed on a comprehensive upgrade to my Z that would be completed in two stages. The first stage was completed this past March. The 45 year old suspension was, to say the least, upgraded. Because Rob believes in a holistic approach, the suspension work also included the proper brakes, wheels and tires. All of the components were specifically chosen to work together in order to produce a car that handles phenomenally and almost unbelievably well.”
Engine
The triple-Weber L28 simply received an ignition timing set, making 161hp/160tq at the wheels:
Enjoy this dyno video below with sweet L-series music:
Part Two
David reports that his Z went from junk to handling better than a 911. Here he is (above) Enjoying The Ride on Skyline near Alice’s Restaurant. What’s next for Triple Six? Full engine upgrade!
“The second stage, that we will be starting soon, will be the engine work. The goal is to get 300hp out of the old in-line six. Rob’s love the cars that he works on is evident in the quality of his builds. A true craftsman in every sense of the word.”
We look forward to working with you David, LONG LIVE THE Z!
The Z Owners of Northern California (ZONC) is one of the oldest Z car clubs in the nation. We are proud to be a part of this group and support its members, like former ZONC president Ken C. Ken brought his 1970 S30 to Z Car Garage for a dyno tune and minor sorting. In true do-it-yourself fashion Ken performs most of the work himself, even installing a set of our Z Car Garage CV Axles in his garage.
“When I was 19 and in the Air Force I saved up for a Pinto, saved more for a Maverick…then I saw a 240z. I always wanted a 1970 and got this one in 1985. I drove it everywhere including Maine. I do 99% of the work myself with lots of details/upgrades like a huge cooling system (custom shroud) to support the A/C, rebuilt steering rack and all lightning.”
We recall seeing Ken’s Series 1 240z at the ZONC Annual Car Show in Brisbane, CA where he picked up an award for his efforts:
You can imagine how honored we were to have Ken let us work on his Z that only he’s allowed to work on. He had built a Rebello 3L with 5-speed/stock clutch and wanted us to do final sorting:
“Rob has always supported ZONC, done good work for its members so I trusted him to help get my Z in shape. It was running too rich, stumbling and it would die when A/C was turned on.”
Rob dyno tuned the L-series with SUs gaining more hp/tq and eliminating the hesitation Ken reported. The dyno plot shows his old L24 from a ZONC dyno day at the shop vs the current Rebello 3L now making a stout 183hp/191tq at the wheels. Enjoy this dyno video with sweet L-series music:
ZCG CV Axles
Z Car Garage is proud to offer a CV axle conversion kit for your Datsun S30 and 510. We have sold over 100 sets of axles, with customers installing and enjoying them on everything from street cars to full-blown IMSA racers. These CV axles will help transmit power to the ground and ensure smoother operation compared to your standard half shafts. Full details can be found HERE
Ken had purchased a set of our ZCG CV Axles and installed them himself.We love to hear from customers that are using our products and he reports that the axles were easy to install and well-engineered. Thanks Ken, and nice work:
“The ZCG CV axles—much smoother happy with less vibrations, best CV axles I’ve ever seen. It took me about 90 minutes to install. Super simple and easy and Rob is of course always supporting his own products with great service.”
Please contact the shop or visit our website to order your CV Axles!
Time To Enjoy The Ride
Ken continues to enjoy driving his Z, to shows or cruises and around town:
More inspiration for the Do-it-yourself’er…Ken is also restoring this ’72 S30 back to its stock blue/white in his garage (and kitchen)!
Thank you Ken for entrusting your Z to us. Ken is an avid baker and makes his own jerky, we also thank him for the cookies (which he’s known for) and snacks he provided to the ZCG crew. LONG LIVE THE Z!