Shop Talk for
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2024 marks the 20th Anniversary of Z Car Garage. From all of us at Z Car Garage we thank our friends, family and clients for another exciting and productive year! Enjoy our 2023 recap and upcoming projects. Please note our holiday closure below:
We had a busy year and though the shop will be closed, we won’t leave you hanging for the holidays. Many zcarblog features have yet to be published like our belated race report from the Velocity Invitational in addition to client stories. Before we take a look back at highlights from 2023, here are several exciting projects coming along at the shop:
Both Ryan and Beau’s Datsun 240Z cars left the shop recently. Ryan’s Z has LS3 V8 power while Beau’s 1976 280Z has an L28 with stock EFI. Both cars feature our Z Car Garage Big-Brakes (Stoptech), Z Car Garage CV Axles, Recaro Specialist seats, A/C and dyno tuning. Full features on both coming to zcarblog.com!
Ken’s Series 1 Datsun 240Z (#1762) is getting our Z Car Garage Big-Brakes, ZCG CV Axles, KA24 5-speed transmission and Fujitsubo exhaust. The L28 now has Jenvey ITB EFI managed by a Haltech 750:
Kevin’s Nismo 350Z got full KW V3 coil-overs and Recaro seats and more:
Kurt’s Kenmeri Skyline is in for sorting. We also helped Dirk prepare his ’73 Datsun 240Z. Full reports coming to zcarblog.com, enjoy the photos!
We are really excited to see our Z Car Garage parts on the JDM Legends Safari Gold Datsun 240Z build! This S30 features our Z Car Garage Big-Brakes, Z Car Garage CV Axles and our Z Car Garage Heat Shield on the 3.2 Rebello L-Series engine. Backing the drivetrain is our CD009a 6-speed transmission kit:
Rashid lives in Dubai and his Datsun 240Z is getting 3.2L L-Series with pH44 Mikuni induction and exhaust header, ZX 5-speed transmission, OS Giken 4.11 LSD, Z Car Garage KW coil-over suspension, our Z Car Garage Big-Brakes (Stoptech) and 16″ Panasport wheels:
David’s 1972 Datsun 240Z is getting a Rebello 3.0L, 240SX 5-speed transmission and 4.11 OS Giken LS. It is also getting our Z Car Garage KW coil-over suspension and already has our V1 (328m) Z Car Garage Big-Brakes. Both cars will feature the T3 steering rack that we are big fans of:
We have several Z32 NA and TT cars currently at the shop. Gary’s Twin Turbo (above) just got a new set of BBS LM wheels. Full update on this car soon! Paul Ferrari returned to ZCG since we completed his Epic Z32 Build in 2017. He’s ready for ethanol, after running this car on race fuel for many years. We will be installing dual fuel pumps, BDE top fuel rail and all the fixings:
Cameron’s Z32 is here for maintenance work and downpipes, inlet piping, larger intercoolers all from Specialty Z. Cameron has been bringing his 300 to us for many years and we we are really glad to have him back.
William’s Z32TT is getting 740cc injectors, downpipes and more:
Sebastian’s Skyline is at the shop and we are doing a suspension refresh, engine work adapting our Z Car Garage Big-Brakes (Stoptech) to this Hako. We hope to offer this in the future for C10 clients.
Rick’s BRE-inspired Datsun 240Z track car is getting a CD009 6-speed transmission, Z Car Garage Big-Brakes, coil-over suspension and track preparation.
Z Car Garage is excited to collaborate with Datsunworks and develop their brilliant KN20 dual-overhead cam (DOHC) cylinder head designed for the Nissan inline-6 L-Series engine. You can read all about it HERE. We continue to extract more power and run longevity testing with owner Gary’s Datsun 240Z, who has the pleasure of living daily with this beast affectionately named the “Behemoth”. This car has been sold and we will update you in the New Year
We have been dyno tuning your late model Nissan/Infiniti sports car daily. Bolt-ons, UPREV tuning. Our customers leave happy with more performance. Call us to schedule an appointment! Here are just a few cars:
R35s in for service and upgrades. Mike and Kurt’s R32 GT-Rs got power and chassis upgrades deserving their own blog features:
Several race cars to report on including the Transcendental Racing Datsun 240Z, Glenn Chiou’s Ex-Finn/Harris U2.5L Trans-Am ’68 510 (sporting ZCG CV Axles), the Corky Bell Trans-Am 510 and more!
Even though 2023 was crazy year for all of us we still managed to have fun on and off the track. The shop made some really great progress as well. Enjoy these highlights from the year and Z you in 2024!
Click on each link or photo to see the full features!
CJ’s 1971 Datsun 240Z features our Z Car Garage Big-Brakes, Z Car Garage CV Axles, and ZCG Heat Shield! We also installed triple-Mikuni induction and dyno tuned the Rebello 3L engine backed by a 240SX 5-speed transmission.
Huge thanks to Nissan for giving us the opportunity to experience the 2023 Nissan Z. We finally took delivery of our Performance 6MT in April:
To celebrate their 100,000 listing, Bring a Trailer is auctioning their 1973 Datsun 240Z, prepared by Z Car Garage. Finished in Lime Yellow (#112) paint over black vinyl upholstery, it is powered by a numbers-matching Rebello Racing-built 2.7-liter straight-six with triple Weber 40 DCOE carbs. The total sale amount for the auction will be donated to the Piston Foundation, a nonprofit that will use 100% of the funds to help young technicians build rewarding careers in the collector car industry by funding programs in the skilled trades.
At Z Car Garage we enjoy both modifying Z cars and restoring them back to factory spec. Mike’s 1970 Datsun 240Z came to us from North Carolina and we delivered it in July. This ’69 production VIN#193 is a beautiful driving example of how wonderful these cars were from the factory.
Vincent’s 1973 Datsun 240Z
Stan K (VIN #511) and Tony H’s Series Datsun 240Z cars came in for mechanical sorting, interior work and Z Car Garage CV Axles
We are stoked to see our #49 Joel Anderson IMSA GTU Datsun 240z currently on display at ZCON this week. It’s in great company next to our clients Linda Williams and her OMS Pace Car Tribute and Mike’s Fairlady Z432. Photos by Gary Savage.
Garrett’s 1972 Datsun 240Z
Rick’s 1965 Nissan Silvia
Bill’s 1973 Datsun 240Z
Kim’s 1970 Datsun 240z
Alex’s Sunny Truck
Adam’s RB25-powered 1971 Datsun 240Z
Yousef’s 1970 Datsun 240Z
Vince S’ 1973 Datsun 240Z
Updates on Mike and Kurt’s R32 Skylines!
Gary’s Datsunworks-powered Datsun 240Z featured in OPTION Magazine. ZCG was featured in Nostalgic Hero Magazine:
MEDIA: Gary’s Datsunworks DOHC 240Z featured in Option Magazine
LONG LIVE THE Z! Check out our Instagram story for more updates!
Z Car Garage had a blast at GRIDLIFE Laguna at WeatherTech Raceway Laguna Seca. This was the final festival of the season held on October 20th, and Rob Fuller raced his B-Sedan Datsun 510 in the Touring Cup group. Enjoy our race report with commentary from Rob, photos and video below.
ROB: “I am fortunate to be friends with Larry Chen. We were chatting about Z cars, vintage racing, and our obsession with Datsuns when he mentioned that GRIDLIFE was coming to Laguna Seca for the first time. Thought it would be cool to bring a vintage car there as Seca is my home-track. I didn’t know anything about the run groups/classes, only what I’ve seen through Larry’s lens. Since Nick and Cooper did so much trackside support I called out the OG’s…Joshua and his father Keith Corwin. Josh went down on Thursday, loaded us in to the paddock and I arrived Friday in the New Z.”
“Tech inspection was quite stringent with check off items like do you have aero? dox bog? weight? We had to add about 150lbs of ballast to our Bay Area Datsun Dealers 510. Gridlife also specifies racing on a 200 treadwear tire. Since there are no 200TW tires in my size we went with a Toyo RA-1. Toyo has been very supportive of my club racing and vintage racing. They wanted to place the BADD 510 in their Toyo booth which I was really excited about.”
The GRIDLIFE Touring Car Cup (GLTC) is a wheel-to-wheel sprint racing series that focuses on single-class sprint racing. Typical entrants are modern cars like the S2000, Miata, Corvette, Cayman…so we were really excited to throw our hat in the ring and show everyone what a 50-year old Datsun 510 can do. It was a great opportunity to introduce this crowd to vintage racing!
ROB: “In Race 1 I was pretty out-gunned. At ‘Seca when I am on the tire we run and weight, my car is usually running 1:40.2 or 1:40.4. With the added weight and tires I was running 1:44s while front runners were at 1:39 and 1:40…so the first time in a long time, my little BADD 510 was in the back. I gridded and started 29th and made it up to 25th. Starting position is determined by your fastest lap in previous race. They are really strict about the rules so they impounded me and weighed me…I was flattered that they picked me being the smallest, oldest car in the field!”
“Race 2 I started 25th and made it to 17th in the first couple of laps…but with with their wings, big tires and hp, aero etc. I couldn’t hang. We finished 23rd. Race 3 I had another good start and made it to 17th again. Two laps in unfortunately my transmission failed. I did a really good job of getting off the race surface, so no yellow flags or race stop. Had the best seat in the house watching the drivers cruise around. All in all really cool to be a part of something different. It’s funny it almost felt like the Sesame Street Song..one of these things is not like the other…the 510 looked out of place in the field but right at home as usual on the track.”
Enjoy this video with in-car footage from Rob’s 510, paddock and drift and action:
“Absolutely adore Larry Chen’s staff and the Gridlife folks were super generous. So many people came to see the 510 in the paddock and it was endearing as always to hear “My dad had a 510”. I think we accomplished the goal of showing people that 50 years ago a Datsun 510 was competitive and even today, out-gunned, it is still competitive.
We were stoked to see local ay Area gearheads like Ali and Lane from Driving While Awesome and Radwood fame. B-Sedan Racing also showed some love. Shawn’s Time-Attack S30 was also in the field and nearby in the Toyo Tires booth…
“I missed the afternoon’s Race 4, kind of a bummer but Larry Chen asked me to be his assistant in the chase car for the drift exhibition…he didn’t have to ask me twice and it was F’ing rad! Watching Larry do what he does…to be inches from a drift car and capture that perfect action shot…in the Corkscrew with the car completely sideways on front of us and Larry is creeping up to it. Just brilliant. He’s an incredible driver, I wasn’t nervous…I was pumped.”
“If you haven’t been to a Gridlife event I highly suggest it. I’m already planning to attend the next event and bring a car that allow us to be competitive. Great job and welcome to West Coast, Gridife. Super shoutout to Larry Chen, Tyler and Spicy Luis you made me feel right at home.”
All races were livestreamed, you can watch them HERE. Don’t forge to check out Rob’s full in-car racing videos over on his YouTube channel and give him a follow!
Coming up next will be our race report from the 2023 Velocity Invitational at Sonoma Raceway!
We have known Alex for many years and enjoy seeing his Sunny truck on local drives and gatherings. He reached out to Z Car Garage for dyno tuning and we happily obliged. The Sunny was already close to being dialed-in so we just put the sprinkles on with a few adjustments. It is such a cool little RHD truck and drives really well.
Alex’s cars are built to high standard and have a great vibe. His LS-powered Datsun 510 wagon built by Marcus Fry Racing is well-known in the community:
“I met Rob through a mutual friend at the time (Dan from DGR), just about 15 years ago. I helped deliver the Bluebird he has around that time. Throughout the years I have heard great things about ZCG and it only made sense to go to Rob when it was time to get the carbs tuned on the Sunny. My experience was great. The acceleration is now smoother and I got to see numbers. The carbs are now synced and timing adjusted.”
Alex recalls how acquired the Sunny:
“I randomly found the Sunny for sale in Seattle a few years ago and pulled the trigger as I have always wanted one but never seen one in person. It was originally brought to the states by JapaneseClassicsLLC a year prior. A good friend, Marcus of MFR, volunteered to go with me and tow it back. Since then, I have had a blast driving and updating as we all do when we get a Datsun to play with. Rebuilt 5-speed, 0 offset Panasports, new rubber bushings and weatherstripping, and getting the seats reupholstered are just some of the things I have had done to date.”
Alex brought truck to ZCG and we got it on the dyno. Under the hood is Nissan’s 1.2L A12 engine, also used in the B110 series sedans/coupes. This one sports dual Solex-Mikuni induction. It was already close to being dialed so we adjusted the full throttle, smoothed-out the fuel curve and timing. The truck made 54hp/59tq to the wheels:
Enjoy this video of the Sunny on the dyno at ZCG:
We love that Alex drives the ‘Ute everywhere. He’s a great guy to be around and also an an avid videographer, mounting a Ghostcam on the back of the truck capturing neat driving perspectives. You can see more of his adventures on his Instagram. We’ve had the pleasure of running with him on road rally events like Breakfast Club Rally. I even spotted Alex on HWY 101 S and at a local bar…you can tell how happy he is driving this truck. And yes, seeing a kei car in modern-day Bay Area traffic is quite the sight:
We asked Alex what’s next for the Sunny:
“In the future, I want to up grade the suspension and brakes (maybe I can get something ZCG to fit under 13s lol). Since I “somewhat” over modified my LS510, I decided to keep the sunny mostly stock. Soon, I am getting another A12 to use so I can rebuild the one under the hood to OEM.
I have always been a 510 guy, but I can’t help but like to drive the Sunny more.”
We appreciate your support Alex, keep Enjoying the Ride in your Datsuns! More photos in the gallery below
At Z Car Garage, the Datsun 510 is very close to our heart. Our hero John Morton piloted a 510 in the Trans Am racing series to put Nissan on the map, fueling every Datsun enthusiast’s passion for hot-rodding the humble economy car. We also have our share of race, personal and project 510s. When Mark G contacted us to work on his 510, we happily obliged especially after learning that it was built by fellow racer and Datsun 510 specialist Troy Ermish. The 510 features our Z Car Garage CV Axles, dyno tuning and more.
UPDATE: This post is an update to our initial blog post on Mark’s rad 510. He had an emergency request and Z Car Garage got him back on the road. Here is Mark with the story:
“I drove up HWY 9 for a quick run. The car died about a mile from Skyline, I called Nick for advice, no Spark. I emailed Rob that afternoon, after getting the car towed home, he contacted me the next morning. He got me into the shop on that Thursday to replace a bad MSD, so I could do the run with ZCG and crew to Morning Motors on July 31st.”
When Mark called we did not hesitate to get him in to the shop to resolve the issue. We found no power to coil and traced it to a failed MSD box. This was a strange unit we were not familiar with so we had our in-house electrical expert Joshua Corwin wire in our favorite MSD 6AL box. After a few small adjustments we dyno-tuned the 510 and it made excellent power, 177hp/170tq to the wheels:
Enjoy this video showing Mark’s 510 on the dyno and driving on the road, volume up!
Mark’s 510 was back on the road again and we all had a great time attending the Driving While Awesome Morning Motors. (Above) The group convened at Alice’s Restaurant, Mark’s 510 next to Erich’s Alfa Romeo gave some serious B-Sedan vibes!
Since this last visit we have had the pleasure of seeing Mark at various race events and even Nick’s Birthday party. Thanks for your support Mark!
“Because of the installation of the new MSD, ZCG dyno’d the car which improved it’s HP. Yahoo! Rob was kind enough to lend me his G20 to get around that day, cool little fun car. With his permission, I washed the cars windows. Another successful Z Car Garage encounter.”
Read further to learn more about Mark’s history with his 510 and build details…
Mark is an avid car enthusiast, growing up here in the South Bay. His first car was a lowered Capri that he tracked in the 80’s at Laguna Seca. He attributes his 510 passion from its rich racing heritage:
“I was introduced to Sports Car racing at Laguna Seca in the mid 70’s. I have been going to most all of the different events ever since. My favorite was Sports Cars racing, Camel GT’s, IMSA, ALMS. Thus the ‘Poor Man’s BMW 2002’, my recent 510 is my third and hopefully last. Number 2 was also brought back from the dead and used to commute and cruise over Highway 17 to Aptos to work for my Father’s business. The surf rack was installed to haul all kinds of stuff.”
In 2015, Mark decided to fulfill his dream of another 510 and bought a project car:
“I wanted something I could turn into a street racer and autocross car for my son. As in any extensive full blown renovation, everything on the car has been touched. I tore it completely apart, soda-blasted the car, personally sandblasted every bolt and part on the car, welded in new floor panels and rebuilt the trunk, back panel and rear valance.”
The project car:
Mark’s extensive bodywork:
“I met Troy Ermish early on in the process, so when the floors and trunk were repaired, the car was trailered to Troy for a full roll cage, front fender wells were cut back and jack points installed in the rocker panels at the “B” Pillars.”
After 18months of bodywork, which Mark was heavily involved with, it was back to Ermish for the final build out. The car was purchased with a 1600 and funky 4 speed, but Mark also scored a 2000cc with two side draft Mikuni’s and a ZX 5 speed transmission. The engine was sent to Rebello for a full rebuild and upgrade to 2360cc spec.
Mark studied art in school and his attention to detail throughout the 510 impressive. From the no-frills interior to uncluttered engine bay it’s no surprise that he earned the nickname “T-square brain”. Each time I see this car it reveals another level of fanaticism that reminds me how awesome Datsun-owners are. Enjoy a few detail shots with more pics in the gallery below:
Devoid of unnecessary bits, the Rebello 2.3 with dual-Mikuni’s takes center stage:
A tribute to the B-Sedan racing 510s of the 70’s, the interior is spartan with a simple dash, roll cage and OMP seats:
Again, it’s super sanitary in here with subtle color choices and straightforward switchgear. That is Pete Brock’s signature on the dash!
The 2017 Corvette Racing Yellow paint is loud, but in a good way. Mark’s touches here are an exercise in restraint, while harking back to the Trans Am racers he remembered. The white roundel was inspired by our friend Dave Scholz’ Datsun 240z as seen on Petrolicious . 13″ re-pop’d (VTO) AR Libras are the definitive wheel choice here, with contrasting black spokes and chunky Toyo R888 tires:
The 510 was constructed with both Mark’s skillset and Troy’s finishing touches. After he finished his project, Mark visited ZCG for adjustments and sorting.
We upgraded Mark’s standard half shafts to our Z Car Garage CV Axles. These CV axles help transmit power to the ground and ensure smoother operation compared to standard half shafts, while eliminating the need for aluminum adapters. Mark got ZCG VV Axle set #320 and he loves them:
Nick about to install the new CVs:
Standard half shafts (left) and ZCG CV Axles (right). Note all of the powdercoated suspension parts:
Mark was experiencing a re-occurring high water temp issue. Finally the head gasket was compromised so we pulled the engine for a refresh.
We re-intalled the the engine and tidied up the engine bay. The electric fan was removed and a fan clutch installed utilizing a 620 water pump/S30 fan blade to make it all fit behind the Koyo radiator:
With a few more minor tweaks like door locks and windows, Mark was out and about with his 510. He joined us at the local Fuel Supply Cars and Coffee:
Enjoy this video of Mark’s 510 in action:
We even spotted Mark at Driving While Awesome Morning Motors:
I was fortunate to catch up with Mark and meet his son Dom who also has motorsports background. It was rad to see the Datsun being a family affair and Mark all smiles behind the wheel:
“I feel very lucky to be part of the Z Car Garage family. The staff are all great guys. I will continue to bring the car in for Anything it needs.”
Big thanks to Mark for letting us service his 510. We really enjoyed having the 510 in the shop!
Speaking of Love for The 510…this weekend 20+ B-Sedan racers will be running at Laguna Seca. I will have a full report for you, stay tuned!
More pictures in the gallery here: https://www.zcarblog.com/2020/08/05/performance/marks-1972-datsun-510.html
