Our customer Trevor M’s 1978 Datsun 280Z is featured on the latest episode of Hoonigan Autofocus with Larry Chen. Rob Fuller and Larry discuss the 280Z platform, ZCG’s upgrades and take it for a spin. Enjoy!
Stay tuned for a full zcarblog.com feature on Trevor’s 280Z, where we will take a closer look at our Z Car Garage Big-Brakes, Z Car Garage CV Axles, CD009 Six-speed transmission and more.
We have several exciting projects at the shop that will get full reports on zcarblog.com. This is only a brief sample, please tune into our Instagram story for more sights and sounds.
Return of the #46 BRE Datsun 240Z!
The BRE #46 Z is back from paint by our man William and it is finally getting the hand-painted livery applied at the shop as I write this. You may recall that the Z was flipped on to its roof with John Morton at the wheel racing at the 2019 Classic 24hr race at Daytona International Speedway
The Z will be re-assembled, dyno tuned and tested in a few weeks at Sonoma with our hero John Morton and Rob Fuller! Super amped to see #46 back in fighting form and very happy for owner Randy Jaffe. Check our IG story to see the livery being applied by hand, this is a lost art and incredible to watch.
1970 Salt Flat Racer Datsun 240z
This historically significant 1970 Datsun 240z was built by a team of Nissan employees to compete at Bonneville in the F/GT class. In 1976 their efforts resulted in a new land speed record of 166.037 mph, which stood unbroken until 1985. This Z resided in the Nissan Museum and is now in the care of Randy Jaffe. Lots of neat details the Z 432R seats and G-nose. More to come! Big thanks to Randy and Nissan for letting us bring this Z back to life. We just finished the exhaust and dyno tuning,
One of many Z32s we are working on, Steve’s will get a full report soon as well as the Stillen SMZ:
Jim’s 1971 Datsun 240z returned for a Rebello 3.2L with triple-Mikuni carbs on a Harada intake and CD009a 6-speed transmission:
Several S30 Z cars are getting our Z Car Garage Big-Brakes (for small wheels) like these two 280zs:
This is a 1972 Official OMS Pace Car Duplicate. It is at present one of only two known survivors. Fifty were originally produced by Nissan Motors to commemorate the DATSUN 240Z being selected by the Ontario Motor Speedway to Pace the 1972 “U.S.A.C. California 500 Championship”. This one belongs to our long time customer and friend Linda. More to come!
B-Sedan Datsun 510s!
Larry Oka’s B-sedan is getting built and prepped with our Z Car Garage CV Axles. The Corky Bell 510 is also scheduled for a full restoration:
R32 Skylines!
Mike’s R32 GT-R is back for turbo, fueling and exhaust upgrades, full report soon! #TETUESDAY
We just got this really clean R32 GTS-T in:
Dyno Tuning your 350z/370z/Q/G
We have been dyno tuning your late model Nissan/Infiniti sports car daily. Bolt-ons, UPREV tuning, “popcorn” maps. Our customers leave happy with more performance. Call us to schedule an appointment! Here are just a few cars:
LONG LIVE THE Z! Check out our Instagram story for more updates!
One of the real joys this holiday season is the opportunity to say thank you and wish you the very best for the new year. From all of us at Z Car Garage we thank our friends, family and customers again for another exciting and productive year! Enjoy our 2020 recap and upcoming projects. Please note our holiday closure below:
ZCG will be closed from 12/23/20 and we will re-open for business on 1/5/21.
Before we take a look back at highlights from 2020, here several exciting customer projects coming along at the shop:
We also upgraded the interior with leather Recaro seats and sound deadening. Stay tuned for a full report!
Jim’s 1971 Datsun 240z returned for a Rebello 3.2L with triple-Mikuni carbs on a Harada intake and CD009a 6-speed transmission:
Dirk’s 1973 Datsun 240z is back for a 3.0L engine and tuning, we can’t wait to show you the dyno results!
This historically significant 1970 Datsun 240z was built by a team of Nissan employees to compete at Bonneville in the F/GT class. In 1976 their efforts resulted in a new land speed record of 166.037 mph, which stood unbroken until 1985. This Z resided in the Nissan Museum and is now in the care of Randy Jaffe. Lots of neat details the Z 432R seats and G-nose. More to come! Big thanks to Randy and Nissan for letting us bring this Z back to life.
One of many Z32s we are working on, Steve’s will get a full report soon:
Highlights from 2020
Even though 2020 was crazy year for all of us we still managed to have fun on and off the track. The shop made some really great progress as well.
Enjoy these highlights from 2020 and Z you in the New Year!
Ruth and Larry Roth have been part of Z Car Garage since 2008. Over the years we performed a full mechanical, interior and exterior restoration on their 280Z and late last year Ruth reached out to us because it wasn’t running well. She also shared the unfortunate news of her husband Larry’s sudden passing. For the first time in 50 years she was on her own, with her Z car.
Remembering Larry
We are personally invested the cars and people we conduct business with at ZCG. Rob set aside time to make a house call and visit Ruth out in Menlo Park to assess the Z. It sat around for a long time and had signs of headgasket issues. The Roth’s enjoyed the Z for many years adding their own personal touches and with all the ZCG restorative (paint/interior) work, we were at a crossroads with this engine failure.
Ruth bought this car brand new and we wanted to not only celebrate Larry but also make the Z drivable again for Ruth to enjoy on her own. The plan was to rebuild her engine (stock style 2.8) and update the chassis with our Z Car Garage Big-Brakes and Z Car Garage CV Axles to make it perfect. Before we get into the latest work let’s take a look back on the interior/exterior refurbishment.
Interior
The dash was removed and sent out for restoration and when it came back we replaced all the gauge lights with updated LEDs. We polished all of the plastic covers, resealed all the heater ducts, and lubed all the heater cables. We also serviced the heater core, replaced all the heater hoses and anything easily accessible while the dash was out.
A set of RECARO LXFs in leather replaced the factory seats:
To complement the seat choice we picked a custom carpet kit and leather for the new door panels and headliner. Another nice touch was the new door panel trim matched the other door panel parts perfectly. More highlights include a new factory center console fitted with an updated HD headunit, MOMO steering wheel, and custom shift boot (Ruth’s choice). Check out detailed pictures of the interior work in this blog post HERE.
Exterior
We met the couple in 2008 when Ruth came in to ZCG for a mechanical refresh. All hydraulics (brakes/clutch) were restored. The suspension was treated to urethane bushings and Tokico 5-way struts with Eibach springs and a set of beautiful Panasports. Finally, we cut and buffed the paint and Ruth’s Z took on a new look…it was almost like 1978 again! It had been years since we had seen the Roth’s other than routine maintenance. It was time to dive back into the project with a full external restoration.
We called upon our man William from William’s Auto Body and both Ruth and Larry had two requests: 1) The Z car must be as awesome inside as outside and 2) we absolutely must keep the pinstriping that had been on the car since new. William was more than up to to the task. This time we went ahead and installed electric power steering for ease/use, our upgraded rearview mirror (as featured on Gary Roser’s car, report later) which includes a backup camera, GPS, temp:
Re-chromed bumpers and restored guards:
Full glass/chrome trim/weatherstrip R&R. All NOS Nissan!
Inner fender liners:
NOS emblems replace pitted/fading orignal pieces:
Rear tail light panel:
William applied the factory paint color and the Z looks fantastic. Finally a set of powder-coated louvers and a full detail really make this 280z standout.
Check out detailed pictures of the exterior work in this blog post HERE.
Engine
Fast forward to January 2020. We made arrangements to get Ruth’s 280Z back to ZCG for the new engine rebuild and sorting. The tired L28 would be replaced with a rebuilt, “street-style” 2.8:
A few engine details like new injectors, oil pan and MSA exhaust header to replace a cracked exhaust manifold:
We replaced all hoses in the engine bay and installed a KOYO race radiator. We wanted Ruth to feel comfortable owning this Z by herself. When everything is in working order on a 280z, they can be just as reliable as any late model car.
ZCG Big-Brakes and CV Axles
It had been a long time since we saw Ruth’s S30 so we replaced the old tires with new Bridgestone S007-a (225/50/16) tires followed by a full alignment. We also installed what we like to add to every Z car built here: our Z Car Garage Big-Brakes for small wheels. This is an all-wheel, 4-piston caliper kit that works beautifully with the balance of the stock M/C and booster. Keeping things operating smoothly are our Z Car Garage CV Axles, read below for a brief description of these parts:
As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below: Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized) Rotors: 280mm x 20.6 with Alum 7075 hats Pads: Stoptech 309 sport street pads Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE. A few closer detail shots of the calipers, rotors and hardware:
As mentioned above, the ZCG Big-Brakes work with the factory M/C and booster. We installed a new M/C for Ruth:
At the rear, the factory drum brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained! We were happy to hear that Ruth, being an older woman driving her vintage Z car she bought brand new was totally blown-away how well these brakes work!
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 100 CV axle kits on customer cars and we are stoked with all of the positive feedback.
Ruth has CV Axle set #332. Stock half shafts (L) and ZCG units:
On the road again
Icing on the cake after we fixed the Z…following a full detail Rob and Meghan delivered it to Ruth’s home. It was a special moment and Ruth was all smiles.
We miss you Larry and this one’s for you…we got Ruth back in her Z car. Know that we will keep this Z on the road while Ruth and ZCG are around! Love cars. Love people. Love life.
Enjoy more pictures in the gallery below and LONG LIVE THE Z!
We met Greg a few years ago at a Blackhawk Museum gathering where famed Peter Brock (BRE) was speaking. Greg told us that he found a clean, low-mileage 280z and he was really interested in ZCG going through it. After he visited the shop we discussed our previous 280z builds (Cece, Gary and the Roth’s) and got to work building a Z for Greg that would reflect his tastes while keeping the vintage vibe. This 1977 280z was treated to a ZCG-style mechanical restoration including a new drivetrain, engine bay restoration, total suspension rebuild and more.
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Drivetrain
Greg’s Z received a total engine bay restoration along with upgrades to the driveline for smoother driving and improved torque. Please visit the gallery below for more pictures documenting the engine bay restoration work, it’s where our efforts shine!
Engine
A fresh 3.1L engine with new injectors replaced the tired L28:
New L31:
With the engine/transmission removed we focused our efforts on restoring the engine bay. Everything was zinc plated or powdercoated. New parts included brand new injectors, all new fuel system, hoses, fuel filter and all the drive belts.
All new hydraulic lines, emissions plumbing and more engine bay clean-up (full re-paint) before/after. More pics in the gallery!
Intake manifold cleaned up and powdercoated:
An MSA exhaust header was installed:
At the time we had a 280z 5-speed in our stash but Greg is so particular(we love that) and the unit was gone through by Z car transmission expert Steve Pettersen:
New clutch/flywheel:
With the new engine/transmission even more detail work was performed:
MAF/hose/hardware detail:
Engine bay restoration, before/after:
Dyno Tuning
Rob dyno tuned the rebuilt 3.1L engine making 169hp/179tq to the wheels:
Enjoy L-series music on the dyno!
Suspension
Greg wanted a fantastic driver that was worry-free. We replaced all of the hydraulics and front/rear suspension assemblies to match the new driveline. All suspension was either zinc’d or powdercoated:
We installed KYB strut inserts with lowering springs, Suspension Techniques sway bars, Techno Toy Tuning adjustable rear lower control arms, TC rods, and rack bushings, all new wheel bearings and new ball-joints. We do offer a full coil-over setup for track day/performance-oriented customers, and this spring/strut upgrade for those that want a better stance with improved handling without getting beat up.
Suspension refresh with T/C rod and steering rack detail:
Rear end with T3 lower control arms in:
ZCG Big-Brakes and CV Axles
We are proud to have several of our ZCG products on Greg’s 280z. We installed our Z Car Garage Big-Brakes (for small wheels) and also upgraded to Z Car Garage CV Axles! These products have been standard on numerous ZCG builds.
As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:
Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)
Rotors: 280mm x 20.6 with Alum 7075 hats
Pads: Stoptech 309 sport street pads
Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.
A few closer detail shots of the calipers, rotors and hardware:
We went ahead and got Greg dialed in with the ZCG big-brake kit for small wheels with parking brake and a new brake booster/master cylinder. More pics in the gallery!
Front brake installation:
At the rear, the OEM drums brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.
Greg received ZCG CV Axle set #264, standard half-shafts shown on left:
Panasport Wheels
Our ZCG Big-Brakes also look great behind Panasport wheels in our offset allowing us to run 225/50/16 tires (Bridgestone S-007a):
Interior
The interior received a full ZCG-style treatment with our custom high-end sound deadening and carpet. ZCG door seals and sound deadening were applied as well new hatch seals:
We modified the floor to accommodate Recaro LXF Specialist seats (in leather) to suit Greg’s height while maintaining full seat travel/movemen:
New center console, MOMO competition wheel and restored the A/C ensuring it blowed cold (R134A):
Details
The little things are what we excel at. Exterior items include re-chroming both f/r bumpers and adding Hella H4s with our HID kit. Other interior items include a new tach and making a little seat belt holder clip to work with the Recaros:
Please check the gallery below for more detail shots, there are too many to list in this blog post!
Enjoying The Ride
With all the attention to detail and upgrades this 280Z can drive comfortably in style with power. Despite common opinion on the 280z, we think it has a wonderful character from that era and when you update similarly as a 240z, they are great sports cars. The majority of our 280z costumers still use their cars as daily drivers (Cece, above). Greg is super happy with how it came out and he has a smile on his face every time he drives it. The engine is torquey, you can stop on a dime and it handles well without riding harshly. Thank you Greg for letting us help build your vision of the ideal 280z.
LONG LIVE THE Z!
***Greg has decided to sell his Z! It is up for auction on Bring a Trailer right now, link HERE***