This is Christopher’s 1975 Datsun 280Z featuring our Z Car Garage CV Axles, Z Car Garage Big-Brakes and ZCG KW coil-over suspension! He performed a meticulous restoration himself with highlights including an ITB EFI-fed L-Series, CD009 6-speed transmission and Watanabe wheels. Let’s take a look at how Christopher got into Z cars…

 

CHRISTOPHER:  The previous owner of the Z lived less than a mile from our house. I noticed it in his garage one day on the way in to work and immediately went by that afternoon to ask him about it. It was bought new in his family and given to him by his Uncle. It hadn’t ran in over five years and he was hoping to get it back running. I asked him almost every other week for about a year to keep me in mi d if he ever decided to sell it. He eventually moved for work and was forced to sell the car…

 

…My wife was the first to tell me and I was pushing the car to our house that afternoon! I got the car running after a few months and drove it stock for a year or two. After moving down south and the car being exposed to high humidity, I decided to restore the car and take care of the body before things got out of hand. What began as a tear down to have the car repainted, turned into a full nut and bolt restoration that overall took just under six years to complete.

 

Drivetrain

 

Christopher’s fanatic attention to detail really shines in the super-sanitary engine bay. The stock L28 uses Jenvey individual throttle-body fuel injection (MegaSquirt ecu) with parts from Datsunspirit and ProTunerZ. He made a mount for the IAT sensor, installed @fuelinjectorclinic injectors, @robsperformancemotorsport fuel rail, and @radiumengineering bits (fuel pressure regulator, gauge, and two petcock drain valves for the catch cans). More photos in the gallery below!

 

CHRISTOPHER: The goal of the build was to highlight and improve what was already great about the car. I wanted the appearance, weight and simplicity of a 240 with the drivability, performance, and rigidity of the 280. I was inspired by GT3s and similarly was seeking to build a light weight, naturally aspirated car with ITBs and and a quality exhaust. The car now weighs 2400 pounds and I wanted to ensure only quality items were installed (OEM or better).

 

Below: At Moore Performance dialing in the ITBs. Chris plans to re-visit the dyno to squeeze more power with a different CAS sensor.

 

The exhaust includes a Z-story header and custom piping fabricated by Tyler Dorsey. Below, also visible are T3 coil-overs, LCAs, and Z Car Garage CV Axles:

  

Z Car Garage Big-Brakes

  

CHRISTOPHER: I heard about ZCG from various Datsun Forums before I purchased the car. Rob and ZCG were known for their passion with the S30 and the research and development that went into every product offered. I chose ZCG for the lower control arms, brakes, suspension, and coil overs because I wanted a cohesive setup that was developed in a way that ensured every component worked in harmony with each other and improved the S30’s driving characteristics, not change it.

  

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

 

  

CHRISTOPHER: Early on I considered more outrageous options that were popular within the community. But after researching those companies, and the reviews of their products further, it became clear that was not the direction I preferred to take. A lot were over engineered and under tested, over complicated, or unnecessary. Ultimately, I chose ZCG after numerous conversations with Rob where he spent time breaking down his own personal opinion and the shop’s research to highlight where other options may over engineer products to the detriment of the car or may not unlock the full potential of the chassis. I liked that he was honest with what he thought was worth upgrading and what wasn’t necessary. It was obvious he cared and wasn’t out for just a profit. He lives these cars.

 

Big-Brake Kits Available For DIY Install!

Z Car Garage is proud to offer our Big-Brake Kit to Z-Car owners that want to perform the installation themselves. We can ship worldwide and each kit contains everything needed with a comprehensive installation guide. Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE. Christopher’s beautiful S30 and his ZCG Big-Brake installation:

 

CHRISTOPHER: The installation was a breeze. Uniquely for this project, Rob and I talked early on (almost five years ago) about testing ZCG’s ability to develop and deliver products beyond the west coast. We began this venture as a means to begin testing the various elements of that process logistically. For this, Rob also wanted to demonstrate how ZCG was capable at recommending, assembling, and shipping complete components to the point that it removed much of the work and guessing from the consumer. Rob’s hope was to prove that if someone wanted the complete setup (engineered and proven by ZCG over years of experience), a customer could essentially order the catalogue and receive a complete solution delivered to their front step. That’s exactly what happened with this.

 

Our ZCG Big-Brake kit ships with everything needed to install and retains the factory parking brake function. Chris successfully installed the BBK on his Z and they look great behind the 16×8 (zero offset) Watanabe wheels with 225/45/16 Toyo tires. Beyond ease of installation and quality components, our Big-Brakes perform by offering superb pedal feel…everyone that drives our demo Z confirms! This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments.

   

CHRISTOPHER: The car feels planted like never before. Our family also has a fully restored 73 240 that is an excellent OEM example. Where that car feels stable and drives well, there’s no denying the age of its component and it drives like a seventies sports car.  The 280 feels like a modern sports car and inspires confidence. The brake pedal communicates exceptionally well and the balance of the calipers bring the z down from speed a rate well beyond most cars today. The light weight of the S30 and the size of the ZCG big brakes is an unreal combo!

 

Z Car Garage CV Axles and KW Suspension

  

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 200 CV axle kits on customer cars and we are stoked with all of the positive feedback. Christopher’s ZCG CV Axle set, #0457 installed by himself:

 

Detailed shots, note how clean his work is!

CHRISTOPHER: Not only does ZCG already provide extensive installation guidance (70 plus pages of instructions for the brakes alone that cover everything from torque specs to bleeding procedures), but, for this, he assembled and shipped each corner fully assembled (spindle, wheel bearings, coil over, and camber plates). I was able to install the whole assembly into the strut tower, the lower control arms, and attach the brake lines and the corner was complete! Having this work done by Rob not only saved me time, but also gave me the piece of mind that these critical pieces of the chassis were done right and by someone with decades of experience. From there it was installing the ZCG CV Axles and I was then off to the remainder of the build.

  

KW x Z Car Garage Coil-over Suspension

 

Christopher installed our KW V3 suspension, complementing the ZCG Big-Brakes and CV Axles nicely. Details on our ZCG KW V3 coil-overs will be covered in a dedicated blogpost coming soon.

 

CHRISTOPHER: The KW V3s offered by ZCG are the most valuable investment I’ve made in the car (and I’ve replaced nearly every bolt on the car at this point lol). Nothing has affected the performance and drive of the car as drastically as the coil overs. The Z is smooth on the highway and is able to carry momentum through corners like never before. I can’t wait to get it out on the track this spring. Couldn’t recommend them enough. Wether it’s the brakes or the suspension, ZCG has formed relationships with the partners that matter and have a proven track record in the auto industry. There’s nothing else like it period.

 

Interior

 

Chris’ phenomenal work extends to the interior where original surfaces were refurbished or replaced with OEM parts.

CHRISTOPHER: I chose to put the original luggage riser vinyl back in as I really like the original small diamond pattern better than the newer options. Also installed the rear quarter panels I bought off @sportzwerks and refurbished which never came with the car. Feels good to be bringing it back better than it was. Pretty cool to see the refinished dash frame from @vintagedashes  in the car as well as the dash cowl with @speedhut gps puck installed. The 6-speed shift knob is from @thedavemason:

 

Enjoying The Ride

After a long journey Christopher is driving his Z! Follow his build on Instagram and see it in action in the video below, volume up!

 

CHRISTOPHER: Moving forward I plan on getting the z out to meets and on the road! It’s going to be driven! I found a lot of the suppliers that helped with Nissan’s heritage program when the 350Z was released, and took the time to create what I hoped to be a quality build that maintained the character of the S30s with components that not only perform but will last another 50 years. The result isn’t blistering speed but a visceral driving experience in a truly timeless car.

 

Thanks for your support Christopher we love that you are Enjoying The Ride and Long Live The Z! More photos in the gallery below.

The Last Stop in Braking for your Z

 

Z Car Garage Big Brakes are one of the best systems available for your S30 Z Car with over 200 kits sold worldwide and unanimous positive feedback. See our ZCG Big-Brakes on client cars HERE and enjoy the photos below:

   

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Panasport wheels for your Z car

Treat your Z to a brand new set of Panasport wheels! Z Car Garage is an authorized Panasport dealer with limited sets available for fitment on your S30 Z car. We special order this 16×7 +11 offset to enable fitment of a 225/50/16 tire on the 1970 to 1978 S30s and even S130s.

Price is $330 each or $1320 for a set of 4 wheels + freight. Includes center caps

*We have only 8 sets left. Get yours before the price increases!*

Contact us to order: rob@zcargarage.com or call 408-452-0350.

  

Wondering how a set of Panasports would look on your Z car? They are timeless just like your Z. Please enjoy pictures below of ZCG customer cars in jus about every color imaginable with Panasport wheels:

 

Z Car Garage is proud to offer 13×7 Panasport racing wheels for your Datsun 510. These are +3 offset and perfect fitment for your B-Sedan/TransAm series Datsun 510 running vintage-class spec 205/60/13 Hoosier R7 (and other) tires. Price is $250 per wheel.

  

Shown above: Rob Fuller and Masayoshi Kobayashi, President of Panasport/Mag Formula Inc at Laguna Seca with the 13×7 Panasport wheels we run on our Bay Area Datsun Dealers 510. Here are the 13×7 Panasport wheels featured on a few client 510 race cars:

Kelvin’s Ex-Ted Gruner TransAm 510

 

 

Gabe’s B-Sedan:

 

Todd’s Far Performance 510

 

 

 

Ed’s 510

 

More photos of the wheels can be seen in the gallery below

 

  

Contact us: rob@zcargarage.com or call 408-452-0350 to order your set!

 

 

 

Photographer and car culture ambassador Larry Chen recently featured Sung Kang’s Datsun 240Z on YouTube. In the video, Sung discusses his passion for cars and goes into modifying his personal Z car featuring our Z Car Garage Big-Brakes and Z Car Garage KW coil-over suspension, enjoy!

 

You might recall the previous form of this car, “DocZ” that was a metallic red with throwback S30 wheels:

 

Larry Chen was commissioned by GQ magazine to do a photoshoot Sung and and some cool cars, including the “78” car. See more shots from the photoshoot on Larry’s Instagram.

 

 

We love to see owners installing our Z Car Garage CV Axles on their vintage Nissans and Datsuns. Steven added a set to his gorgeous 1972 Skyline GT-X that he performed a full restoration on in New Zealand.

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. These are 100% bolt-in replacing your half-shafts and does not use aluminum adapters commonly found in aftermarket units. Over 250+ CV axle kits on client cars with unanimous positive feedback.

   

Steven shares his experience replacing the original half shafts with ZCG CV Axles on his Hakosuka Skyline…

“I decided to upgrade as my overall goal was to build one of the best Skylines in the world, having the old clunky axles wasn’t going to fit the bill. It helped to see photos on the website of Hako’s with them installed (see Ray and Julio’s Hako’s) however still nervous about how the quality would stand up to certification in New Zealand. After a lot of online research I chose on the ZCG CV Axles and rapt with the results.

 

Steven kindly shared installation photos (more in the gallery below) with us:

“As always when buying stuff from half way across the world I am very nervous however the website looked great and the buying/shipping process was simple. The Axles were extremely well made and packaged, we have very tough certification rules in New Zealand however the certifier had no issues with the axles. They were as simple as undoing 4 bolts on each end of the factory axles dropping it out and putting the CV Axles in place and doing up the bolts. Absolutely no modifications and nothing more than a 14mm spanner needed.”

 

Super stoked to hear Steven enjoying the axles, enjoy this video of his installation:

“The noticeable benefits were noise reduction, smoothness of rear suspension movements and they look great”

 

Skyline Dreams

 

The Hakosuka Skyline is undeniably a JDM icon. We asked Steven about his history with Japanese classics and his dream to own the original Skyline…

“Life time goal starting out in 2005 with a 1998 Nissan Skyline GT (4Door) in Grey, moving onto a 1998 Nissan Skyline GTT in 2007 (2 Door) in Red, to a 1999 Nissan Skyline GTR in 2020 in white I was well down the path of getting to the dream of trading my way to own a Hakosuka. The GTR market went crazy in 2022 so I made the most of the opportunity to sell and bank the money for when I finally manage to locate the right Hakosuka as I knew I would need every cent for the rebuild. Having never been to Japan and not speaking a word of Japanese I came across Scott Palmer from Nippon2u, he was an Aussie so we could have a good yarn and he happened to have the car (1972 Nissan Skyline GT-X KGC10 13,678kms, Grade 3.5, L20, 2HT, 5 Speed) but laughed when I said I was keen on purchasing it as the prices were crazy and the rebuild costs to have it clear certification in NZ were enormous given its 50 year old thin steel.”

 

“These cars are the pinnacle of Japan’s motorsport history, so I knew it wasn’t going to be easy the auction was 11:56am on 7 th April 2023 and we set a price of 6,860,000 yen but that was soon passed to 6,905,000 yen and still didn’t meet the reserve. I just needed to take the leap and hope it was a solid car as with auction fees etc. it came to 8,120,000 yen…on par with the market and still cheaper than an R34 GTR in NZ. Finally on the 21 June it was on the ship with Dolphin shipping and arrived in Auckland on 6 th July, 4 months after auction. Walking into the PTS logistics office I had no idea if the car would even run or roll, the car luckily was exactly how I imaged it to be, original/solid but needing a good restoration.”

The Restoration

 

Steven’s goal for the restoration was to build the car utilizing best in the world components.

“Even before it arrived in New Zealand I had developed a project plan with what I deem the best of the best in their respective fields. I wanted to do as much as possible but also wanted to make sure we achieved the highest quality finish possible, and I think this is the high quality example of the Hakosuka in the world. I stripped the car down to a bare shell within days and started restoring everything whilst moving the body and drivetrain to the professionals. Spent hours building custom brake lines, stripping subframes, machining/pressing/customise mounts. Chris Calder of Waipukarau long term friend and in my opinion the best painter in the country. Full bare metal, rotisserie strip down and paint job which included the cutting and flaring of rear guards, complete replacement rear panel and unstitching a lot of the panels to treat. Smoothing of engine bay, removal of body holes for aerial and front bonnet centre trim. The car was also fully sealed underneath.”

 

“Engine was removed and sent to PPRE in Whanganui which they were keen to get their hands into as a change from their normal rotary engine building. Gareth was given a bit of a free licence to make the engine the best it can…”
– Haltech Nexus R3 and PD16 Computers
– Nissan r35 GTR Coils
– Ported and Polished Cylinder Head and Manifold
– Fully custom built stainless steel headers and exhaust
– Custom build in tank fuel system
– L20 2L Engine, 141hp at the wheels
– EFI Hardware full ITB kit, fuel injection system, inlet manifold with Billet distributor
and sensors and electronic accelerator.

 

“Rear CV axles we sourced and imported from Rob Fuller @zcargarage in the San Jos California and fitted perfectly. Front adjustable suspension was built by Evan @ Speedfactor in Tauranga, they were able to build a coil over system which bolted in directly along with all of the necessary reports for certification.”

 

“Bede Stevenson at bspeed engineering custom built the engine rocker cover Along the way I had a few great mates that helped with guidance as they are at the top of their field especially Isaac Probert and the team at Manawatu Auto Electrical. They completely re wired the car from scratch which involved some technical programming of the two Haltech computers as well as an incredible attention to detail. This included me having the opportunity to build the front wiring loom alongside Isaac and learn a few new skills along the way. Then a massive list of parts were sourced through FNLHVN.com in Japan, the owner Jamel is awesome. This was one of Chris Pocock’s final jobs as the owner of Classic Custom Motor Trimmers, he has spent decades building custom upholstery and he was determine to take on this complete re trim. I took it upon myself to build the centre console from scratch to better modernise the driving experience.”

  

 

“Aidan at Pine Engineering in Wakefield (South Island) was able to customise a set of genuine Watanabe 3-piece wheels to my specifications to get as much rubber on the road as possible. This was a great option for difficult wheel sizes and offsets The tyres and rims were a massive challenge however Jared Parker from Zestino Tyres in Wellington was keen to get involved and supplied the 195/50/15 and 245/45/15 ZS01’s. Every nut, bolt and bracket on the car has been either replaced with new or I have stripped down and had it powder coated by Glen @ Elite Powder coaters in Palmerston North, also any bare metal fittings we gold anodised in Palmerston North by Graham @ electroplating Manawatu.”

 

After a 14-month long journey, Steven has some final thoughts on the restoration:

“I have been very fortunate to have had the ability to build American, British/Aussie and now Japanese cars and I can say hands down the Japanese definitely made life a lot easier with their design and materials. This included everything fitting perfectly, metric!!!!, having the foresight for electric windows, air conditioning and even adding threaded mounts for 3 point seatbelts from and rear even though they only came with lap belts. Weight is only 840kgs, independent rear end, HANDbrake, and perfectly fitting straight 6 motor. This car has been built to drive so once it has done the car show scene it will be seen out on the road and around the odd track cruze event. I have recently managed to blow up my challengers motor so that’s the next project.”

 

Steven has been Enjoying the Ride in his dream car Hakosuka Skyline. What’s next? He’s got a mint set of Recaro seats to match his interior and he’s trying to source a complete replacement set of window glass for the car and store the factory glass. We are confident he’ll score a set of make his own 🙂

 

 

Back in October the Hako was featured in New Zealand Classic Car magazine and he’s been driving everywhere, as it should be! You can follow his adventures on   Instagram

 

 

Thank you for your support Steven, your Skyline is amazing! Please read below for more information on our ZCG CV Axles:

ZCG CV Axles

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. These are 100% bolt-in replacing your half-shafts and does not use aluminum adapters commonly found in aftermarket units. We have over 250+ CV axle kits on customer cars and we are stoked with all of the positive feedback.

   

For years we have used aftermarket CV axles that utilize an aluminum adapter prone to loosening up over time. Despite efforts to keep things tight (Loctite, hardware changes) we had to keep an eye on them. We developed a better solution that eliminates the need for aluminum adapters and remains 100% bolt-in like a factory half-shaft.

  

Designed and manufactured locally with KAD Models, the ZCG CV axle kit works in both R180 and R200 configurations.

  

These are the beefiest CV axles on the market. They have been tested on the track by our vintage racing customers and also in high hp* street cars (powershifting, clutch dumps, etc.). Each axle has a serial # for peace of mind:

 

The CV axle kit is available now from ZCG for 1595.00 + freight and they come with everything you need to install on your car. Contact us at 408-452-0350 or send Rob an e-mail rob@zcargarage.com to purchase. Installation is just like doing a half-shaft: there is even a marking that shows you where to line up bolts and special hardware:

 

The ZCG CV Axles in action

The video below demonstrates the “looseness” associated with aftermarket CV axles that use adapters compared to the ZCG axles without adapters. Several customer race/street cars running our CV axles are also shown. Enjoy!

 

Enjoy this video made by our client Hazel. She installed our ZCG CV Axles on her Hazel’s 1970 Datsun 240Z

 

Over 200 sets of our ZCG CV Axles are installed in client’s cars all over the world:

Supermachine in Tokyo, Japan is running our Z Car Garage Big-Brakes and Z Car Garage CV Axles in their Series Datsun 240Z:

 

Race car driver, restorer and Datsun Historian Glenn Chiou is running our ZCG CV Axles in this IMSA GTU 260z race car!

  

Elmo’s 1972 Datsun 240Z  is running our Z Car Garage Big-Brakes and Z Car Garage CV Axles

 

Racer Brad H is running ZCG CV Axles in his IMSA GTU race car:

  

Race car driver and restoration specialist Jim Froula of Racecraft is running ZCG axles in several of his cars:

Set #246 – installed May 2018 on the “Harry Stewart #52” Datsun 510:

  

Set #247 – installed April 2018 on the 260z

  

Set #248 – installed on Adam Carolla’s “Greg Sorrentino #90” Datsun 510.

  …[read more]

 

We are excited to offer the Z Car Garage Heat Shield for your triple-carb’d L-series Z car. This is a one-piece 304 stainless unit with laser-etched serial number. Proven on all of our L-series engine builds and dyno testing.

 

This heat shield will fit Mikuni, Weber, Dellorto and Jenvey induction with several intake manifolds like the Harada. Also available for 4-cylinder L-series applications as well! Utilized on both race cars and street cars. Shown below are ZCG clients running the heat shield on their cars, starting with JDM Legends’ epic S30 build:

   

We love to see our products being installed and used on customer cars. Race car driver and restoration specialist Jim Froula of Racecraft is running our ZCG Heat Shield in this vintage 260z race car! Volume up and enjoy!

 

 

Richard’s 1971 Datsun 240Z:

  

 

Khang’s EFI L-Series with Jenvey ITB and Z Car Garage Heat Shield:

Vincent’s 1973 Datsun 240Z:

 

More Z cars running the ZCG Heat Shield:

      

The ZCG Heat Shield is available for purchase for $169.00 with product information below. View this product and other ZCG parts on the new “products” page of our website HERE