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We met Cece in 2018 when she contacted us for help with her 1977 280z. She had been a customer for many years at ND Autocare and when Joe Chester shutdown…she stopped driving, fearful that having a vintage car meant you were susceptible to breakdowns. With the right combination of parts and experience a 280z can be as reliable as (dare we say) Honda’s of the 80’s. Datsuns just can’t be killed. Cece’s Z was treated to a ZCG-style mechanical restoration including a new drivetrain, engine bay clean-up, total suspension rebuild and more.

Cece’s Z Story

She has owned the ’77 Z for 27 years, here is the story behind it:

“I was first introduced to the Z car in 1976 when I was in high school, a friend of mine drove a 1973 240 Z.  I always liked cars and found the Z to be unique.  In the mid 1980s, a Z car was not in our budget nor was it practical for a family with two young children. In the early 90’s while I was working full time and raising my family, I went back to school and earned my college degree.  As a graduation gift to myself, I began my search to purchase a Z car.  A friend who was a master technician for Nissan, suggested I look for a 280Z as they were fuel injected and had less problems than some earlier models.  In 1993 I found an ad in Auto Trader for a  1977 280Z  that was 16 years old, had low mileage ( for a car its age), for sale by the son of the original owner and at a price point I could finally afford.  “

 

The seller gave me all the service records, original bill of sale from the dealer, the original service manual, etc.  At least I knew where the car had been and what maintenance had been done on it.  I felt fortunate that this car had been well taken care of.  In 1999 I had the car painted, got new tires and wheels, replaced the faded interior carpet and had the seats recovered.  I drove the car on weekends and tucked it under the car cover in the garage during the week.”

 

During the last 5 years Cece did not drive the car as much since it was becoming less mechanically reliable.  She heard about ZCG through the Z Owners of Northern California Car Club and made an appointment with us in January 2018.

 

Taking the Z to the next level: Drivetrain


Cece came down to ZCG to discuss the project. We made a plan to give her Z much needed love and began work in the summer. Please visit the gallery below for more pictures documenting the engine and engine bay restoration work, it’s where our efforts shine!

Engine

The tired engine was removed and we built an L28 with mild cam and clean-up work on the head.


New L28:

 
 

With the engine/transmission removed we focused our efforts on restoring the engine bay.  Everything was zinc plated and powdercoated.  New parts included brand new injectors, all new fuel system, hoses, fuel filter and all the drive belts.

 

All new hydraulic lines, emissions plumbing and more engine bay clean-up:

 

Intake manifold cleaned up and powdercoated:

 

An MSA exhaust header was installed:

 

This was a 4-speed car, so we went ahead and grabbed one of the 5-speeds from Rob’s stash. This low-miles assembly was installed:


A JWT aluminum flywheel and heavy duty clutch backs the L28:

 

Oil pan detail:

 

With the new engine/transmission and a KOYO race aluminum radiator installed, more detail work was performed:

 

MAF/hose/hardware detail:

  
 

Engine bay restoration, before/after:

Dyno Tuning

 

Rob dyno tuned the tired L28 and rebuilt engine. Baseline was 118hp/139tq and after tuning the new engine made 146hp/156tq to the wheels:

 

Suspension

 

The goal of this project was to give Cece a Z that she could drive wherever and however she wanted, worry-free. We replaced all of the hydraulics and front/rear suspension assemblies to match the new driveline.  All suspension was either zinc’d or powdercoated:


We installed KYB strut inserts with lowering springs, Suspension Techniques sway bars, Techno Toy Tuning adjustable rear lower control arms, TC rods, and rack bushings. We do offer a full coil-over setup for track day/performance-oriented customers, and  this spring/strut upgrade for those that want a better stance with improved handling.

Before/after suspension refresh with T/C rod and steering rack detail:

 

Rear end with T3 lower control arms in:

ZCG Big-Brakes and CV Axles

We are proud to have several of our ZCG products on Cece’s 280z. We installed our Z Car Garage Big-Brakes (for small wheels) and also upgraded to Z Car Garage CV Axles! These products have been standard on numerous ZCG builds.

    
 

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We went ahead and got Cece dialed in with the ZCG big-brake kit for small wheels with parking brake and a new brake booster/master cylinder. More pics in the gallery!

 

Front brake installation:

 
 

At the rear, the OEM drums brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 

Cece received ZCG CV Axle set #255.

 

Panasport Wheels

 

Our ZCG Big-Brakes also look great behind Panasport wheels in our offest allowing us to run 225/50/16 tires.  We replaced the old-school wheels with 16×7 Panasports and Bridgestone S-04 tires:

 

We think the wheels are a huge improvement:

 

Cece was pleased with modifications and repairs:

” After having Rob go thru my car in detail and run a compression test on the engine, he suggested a mechanical restoration of the car, to make it more reliable and so that I would be able to drive it anytime and anywhere I wanted. I brought the car to Rob in July and he transformed my car into a mechanical work of art.”

Details

 

We sorted a few additional items like repairing a past distributor issue, installing new motor mounts and alternator/starter assemblies. The little things are what we excel at though like a fully restored A/C system retrofitted to R134A (blowing 41 degrees out the vents!), battery cables, a Momo steering wheel and full stereo system:

 

Enjoy this short video of the Z:

 

Enjoying The Ride

Cece was super stoked on her Z and immediately started driving it everywhere. She was even spotted at Alice’s Restaurant after cruising on the famous twisty Skyline Rd. She also attended the ZONC Annual Nissan/Datsun car show in Brisbane, CA.  Here is a message she sent Rob:

“—–Original Message—–
From: Cece B
Sent: Sunday, December 23, 2018 3:59 PM
To: rob@zcargarage.com
Subject: Sunday ride – Alice’s RestaurantSteve & I took the Z on a nice long drive today down Highway 1 to Pescadero Road to Highway 84 & 35 to Alice’s Restaurant.   The Z did not disappoint.  It was an awesome ride & the Z performed excellently hugging the road.  🚙👍😎

 

” Rob is very passionate about what he does and every car has its individual personality.  My car turned out amazing!  Now I have a vintage Z car that is fully restored and I am able to drive it without worrying about its reliability.  From Nissan’s TV ad campaigns from 1996, “Any car can get you where you want to go, a special car can get you there with a smile on your face.  Life is a Journey, Enjoy the Ride”.  And as for Mr. Rob Fuller of Z Car Garage, he ends every communication he has with you with , “Long Live the Z”.  Thanks to Rob and his staff at the Z Car Garage, these iconic Japanese sports cars are able to exist, and their owners are able to continue their journeys and thoroughly enjoy their rides.   Long Live the Z!”

We really had a great experience working with Cece. We love that with husband Steve they are one of those couples that have been together for a long time and they’ll be together forever.


The best part of this job is the people and their stories. Taking somebody who has the same passion as us and delivering them something they can enjoy and drive gives us immense satisfaction. With updates like real suspension and brakes that can hang with any late model car, the headaches commonly associated with vintage car ownership disappear. From a well-versed Z owner to someone who just like the way a Z looks, let us help you achieve your vision of the perfect S30! More pictures in the galley below and LONG LIVE THE Z!

  
 

LONG LIVE THE Z!

…[read more]




KAMIKAZ: Randy’s 1970 Datsun 240z

Filed under: 240z,Featured Cars and Projects
by Alvin G @ 1:51 am on March 21, 2020


Randy Jaffe is an avid car guy and Datsun enthusiast. Beyond his fanatic attention to detail and love for Nissan racing he’s excessive–in the best way possible and we love him for it.  Several years ago we teamed up with Randy to turn his BRE Datsun 240z show car into a competitive vintage road-race car.

 

He was impressed with our work on the BRE Z and told us about another Z project that he was working on but stalled out in Atlanta.  We decided it was time to finish this ultimate track/street car with a healthy dose of his personality. The highlight of this Series 1 240z is a full Rocketbunny body kit with plenty of Z Car Garage touches. Let’s take a closer look at the build:

 

Origins

The creation of the Rocketbunny Z changed courses many times as the build evolved, as Randy recalls:

“I wanted to build a series 1 Radical fun Street car with a completely different look. We started off thinking we would do conventional flares and conventional displacement for a 240 Z. Then my painter Bryson was doing the bodywork and had just installed a Rocketbunny kit on a 350Z and asked me to take a look at that particular body kit. I knew of the first one completed by Sung Kang and I think it was the second or third kit to come to the country when we ordered it from Japan directly.”

 

“The paint color which originally was going to be Porsche’s lava orange evolved because of Michael Eberhardt to Porsche‘s late 60s color called Tangerine. Tangerine painted with a white sub-coat pops where Helen Keller could see the color! Since I am color blind, the brighter the color the better I can see it.  Bryson welded an amazing full roll cage as I decided to create the car as a street and track beast.”


The body was amazingly painted and caged by Bryson of Classic Livery of Atlanta. They are known for many high-end commissions including several RWB Porsche’s for Akira Nakai. Randy’s transporter trekked from Atlanta to drop off this gorgeous chassis at ZCG and our work began.

Assembly Required: Race Chassis Prep

 

The chassis was temporarily mounted on rollers while we prepped suspension pieces. Following the “race-car for the street” theme, we re-created the entire front and rear BRE 240z suspension setup. Everything that the #46 race car has is on this street car from DP racing front/rear struts, koni shocks, identical spring rates, sway bar, adjustable end links, plated finish…all of it. More pictures in the gallery below!

Front and rear:

 

Z Car Garage Big-Brakes

There are two versions of our ZCG Big Brakes  and the only three “racing” setups on are on the BRE car, Alex’s Hako and the Rocketbunny Z:

 

Stay tuned for our latest big-brake upgrade from the minds of ZCG and Stoptech!

 

Back to the chassis, the entire hydraulic system was installed starting with freshly plated lines.

 

DP remote reservoir and plated pedal box:

 

Z Car Garage CV Axles

Z Car Garage is proud to offer a CV axle conversion kit for Datsun S30 and 510 cars. We run these on our race cars and the Rocketbunny Z also got a set.

 

Helping put the power down effectively is an OS Giken limited-slip R180 diff properly set up in-house by Joshua Corwin.

 

Wheels Make The Car

 

The biggest hurdle on this car was wheel choice.  Wheels can make or break the car and they had to befit the “KAMIKAZ” nickname.  There was no way we would have a car with massive flares and not use every single square inch of real estate available to fill with wheel and tire.

 

We sourced some Panasport C8 centers and began a custom build with MemoryFab who was instrumental in helping us with fitment/barrel sizing. Up front are 17×10 with a 275/35/17 tire and 17×12 rear with 335/35/17 tire (NT-01R). At the time there were no other RB cars running a 335 in back! .

 

We spent many hours making the kit fit around these wheels/tires so there was no rubbing:

 

Everyone was pleased with wheel choice for KAMIKAZ, especially Randy:

“I had already ordered and received a set of Watanabe wheels from Japan however they would not work with the rocket bunny kit so when I sent the car to Rob Fuller at Z car garage he did his magic and created a set of custom wheels using a set of Panasport racing C8 NOS wheels. 10 inch wheels on the front 12 inch wheels on the back by 17s gives the car and unreal stance.”

 

Race Engine

 

We had Rebello build a nasty 3.2L for the Z running triple-Mikuni’s, 12:5:1 compression (110 leaded fuel) backed by a 280zx 5-speed. Randy gave us a blank canvas to assemble the entire car but ZCG touches really shine in the engine bay.

“I basically wanted my 46Z race car for the street and asked Rob Fuller to further tap into his magic box so we built a 3.2 race motor full race suspension and the whole 9 yards! Rob and his guys built an amazing car using special finishes on some of the metal work under the hood and the car is just insane to drive.”

Here are a few pictures of the assembly with many more in the gallery. Aluminum flywheel with twin-plate setup and comp oil pan just like BRE car:

 
 

Triple Mikuni induction:

 

Engine going in and detail work beginning. We re-created the cooling system from the BRE car and ran all of the chassis wiring.

 

The catch can, radiator and Datsun roadster overflow are all period parts that BRE used and duplicated for the Rocketbunny:

 

 

Interior

With drivetrain and chassis sorted we moved to the interior. Continuing the race car theme is a stripped (but pretty) body-color interior with that beautiful roll cage from Bryson.


The dash was covered in Alcantara. We installed and wired it up with period gauges. All switch gear similar to the BRE car:

 

A few more detail shots:

 

A Braille battery from our friend Gary Savage sits behind the passenger seat:

 

Sparco Pro 2000 seats:


 

Chassis wiring for Euro-spec lights:

 

ZCG door seal upgrade with sound deadening panels. The Z was nearing completion.

 

Enter the JGRBOMB

 

This was our quickest build to date so we could make a debut at the 2018 Japanese Classic Car Show in Long Beach, CA. The night before our roadtrip down to SoCal we applied a Jagermeister livery to the car. Randy’s inspiration came from his obsession with Porsche, and the Max Moritz Racing Porsche 934:

 

“I love race liveries and told the guys at the car garage I wanted to do the Jagermeister racing package on this car and they were not really hip to it but Bryson and I discussed it several times and we both thought it would take the car to the next level.  However I stuck with my gut and flew out to San Jose with the livery kit a few days before JCCS and after the first hood decal Rob and his guys were scratching their head thinking hmmm – This may not be a bad idea LOL.”

 

Rob and I finished applying the decals late in the night before going to Long Beach and we received a lot of positive feedback at that show and then the car came back to ZCon in Atlanta and won a Gold Cup award. The car was also shown at SEMA in 2018 where again the car received an immense amount of positive feedback.”

Indeed, the livery on the Rocketbunny (KAMIKAZ) Z looked fantastic and Randy eventually affixed the JGRBOMB license plate to match. We are happy to report that while at JCCS  Randy’s Z won 1st place, Best 240z in a class filled with incredible Z cars!

 

It was also well-received at Z Con and the SEMA show (thanks to Gary and Braille!). That’s BRE front-man Peter Brock and the designer of the Rocketbunny body kit, Kei Miura both signing the Z:

 

 

That BRE Exhaust


We wanted to do a BRE exhaust so we used the Fujitsubo headers and a straight twin-exit with megaphones exactly like the BRE original set up, Randy notes the white color:

 

“Of course BRE had theirs painted yellow from day one and still are but I wanted to do the rocket bunny exhaust megaphones in white to play off the livery. Many vintage race cars have white headers and exhaust so it made sense to me. So the audio level is the same as the 46Z and will wake up the dead.”

 
 

How does it sound? Check out this short video with a dyno run, enjoy!

 

 

Details


It would take multiple blog posts to cover all the special details throughout this build. Some highlights include fully polishing all trim pieces like quarters, drip rails, etc. Re-keying locks. Even the mirror was done to Randy’s liking.


Things like the differential temperature gauge behind the old gas fill door have a purpose and pay homage to the Datsun vintage race cars. Contrastingly, there are small modern updates like vintage H4 headlights retrofitted with HID units.


We asked Randy what’s it like to drive:

“To me there’s no difference in driving this and the 46Z it’s almost the same build except more rubber on this one!”

To us that is a great compliment because we set out to finish Randy’s vision of the ultimate street/track BRE-flavored Z.

I find myself several nights a week just walking around the car in my shop and admiring the build that Rob, Josh and the crew at Z Car Garage created.”


We thank Randy for letting us be creative on this Z and it’s been rewarding to see his taste reflected in other builds. This was a fun project and we enjoyed every moment of it. Browse the extensive photo gallery and LONG LIVE THE Z!

 

…[read more]




FOR SALE: 1971 Nissan Skyline 2000GT

Filed under: Featured Cars and Projects,Performance
by Alvin G @ 12:30 pm on March 6, 2020

 

For Sale: This Hakosuka Skyline was originally imported for our customer in 2011 and it has been modified and maintained exclusively by Z Car Garage. The drivetrain was updated with a 3.1L L-series with triple Mikuni induction, and 5-speed transmission. It is ready to be enjoyed. For more information please see our For Sale Ad HERE

 





 

Every weekend there are Cars and Coffee events held throughout the Bay Area. Yesterday we attended a special gathering: The inaugural Cars and Coffee at Fuel Supply Co in Fremont, CA. Founders Courtney Mae and Dustin Frisk are auto-enthusiasts and hardcore Datsun owners, so naturally we came to show our support! We had a great time.

 

Our group left Z Car Garage Saturday morning with 5 cars:
Rob 1970 Datsun 240z (3.2L with triple Mikuni’s), James 1972 Datsun 240z (3.2L turbocharged), Mark’s 510, Eric’s FX35, Alex’s 1971 Skyline (piloted by me). Here is a short video of us Enjoying the Ride and making sweet L-Series music, volume up!

 

 

 

Good variety at event and as usual we were on the hunt for Japanese classics. Rounding out the Nissan/Datsun showing was Glenn in his RHD FairladyZ and a customer’s R32 Skyline:

 

More J-tin:

Toyotas! Cressida, N2-kitted Ae86, Celica and Land Cruiser:

 

Great mix of European cars and supercars too. Some of our favorites:

Rad Ferrari 348ts paired with a 993 C4S, S54-powered E30 and E30 M3. Killer vanity plates too!

 

Two (!) E30 Tourings, one was RHD!

 

Gorgeous M20-powered 2002:

 

The Fuel Supply shop was open for all to peruse with a really cool vibe. Free donuts and coffee too. Congrats to Courtney and Dustin!

 

Something for everyone, including dog lovers! And the usual supercars…

 

We had a great time looking forward to the next event! More pictures in the gallery below

…[read more]




Rich’s Supercharged Amuse 370z

Filed under: 370z,Featured Cars and Projects,Performance
by Alvin G @ 2:19 pm on February 21, 2020

 

Richard M has been our customer since he moved to California years ago and together we built his 2009 370z into a balanced sports car with power and style. We are really proud to see him enjoy his Z and be an active member of the community. Let’s take a look at the journey with a few highlights along the way…

Humble Beginnings Lead to Boost

“My experience with ZCG has been nothing but exceptional. Rob Fuller has taken care of me since day one and currently we are so close I call ’em family.”

Rich simply grew up loving cars, being a young enthusiast back in Philadelphia enjoying the street racing scene and drag strip at Atco and Englishtown NJ. His vision of a quick, balanced car started off as a bone stock 370z touring addition purchased from the original owner with just over 20k on the clock.
“I had just moved to California from Philadelphia and was searching for a reputable tuner in the Norcal region. That’s when I found ZCG and brought the car to see Rob to determine if this motor was worth investing in. We put it on the dyno and made over 313whp & 268wtq with just Uprev Osiris management and a Top Speed Pro 1 Track edition catback exhaust.”
That was in 2015, and indeed 313whp for a basically stock Z34 was well-above average, but Rich wanted a bit more:

“Then 2 months later we reached out to Stillen to bless the Z with the full Stillen Supercharger kit and oil cooler. The kit was installed and dyno’d making 433whp and 340wtq. We transformed the Z into a new car. The new driving characteristics were improved drastically and the kit, compared to the naturally aspirated setup was day and night.”

ZCG 53015 039 ZCG 53015 047
 

We added a Stillen 25-row oil cooler and GTR plugs:

ZCG 53015 048 ZCG 53015 046
ZCG 53015 043 ZCG 53015 050
 

The installation was seamlessly, before/after:

ZCG 53015 034 ZCG 53015 057
 

With a CAN tune out of the box we saw 376hp/284tq to the wheels. This wasn’t terribly impressive considering baseline NA numbers were 305hp/251tq, netting gains of 69hp/33tq:

Richard M Z34 Canned Tuned and Custom Tune

After Rob’s custom tune we squeezed another 58hp/55tq for a total of 433hp/339tq to the wheels. The gains were significant all the way to the VQ’s sweet 7500rpm redline, even with slightly less boost!

Richard M Z34 Baseline and Final
 

Richard was happier now with over 400whp 🙂

“The performance of my Amuse 370Z from the beginning has met both my expectations and Rob’s expectations. Rob and I always talk about how this car has been a stand out in regards to reliability with added power enhancers.”

 

“Working with Rob was the best decision I could’ve made in allowing someone to tune my car and keep me grounded as it’s easy to get sucked into the battle of “who has the most horsepower”? Although it can always be done,  I am proud to daily drive and make repeated trips between Norcal/Socal without any issues.”

We thank Rich for the kind words, and the Z certainly has been a workhorse.  Here are some of Rich’s memorable moments with his 370z.

Highlights

 

  • Landing the front cover of DSPORT Magazine (Feb. 2018) which was also their SEMA issue and my first car cover and centerfold.

 

  • Being featured on Matt Farrah’s youtube channel “The Smoking Tire” which has over 500k views. We love to see our customer’s cars spotlighted in the media!   Check out the video:

 

  • Winning 1st place Best Import at The San Jose Auto Show inside the “Spider Section” for custom cars at the Convention Center

 

 

  • Being invited & featured by Super Street Magazine to celebrate the 50th Anniversary of the Nissan GTR & Z Heritage in Monterey California for car week

 

  • The final and most special to Rich is being invited to be featured in the “2020 Toyo Tires X SuperStreet” calendar which has also been declared the very last Calendar that Toyo Tires and Super Street Magazine will do. SuperStreet has been such a pillar for all of us import enthusiasts so to be recognized by them has been a childhood dream come true.

 

Style

Rich added his own touch to the Z, including a full Powerhouse Amuse kit and custom paint job with Silver with Gold flakes:

“The PowerHouse Amuse body kit is a kit that is also functional for cooling purposes but is also one of those kits that I actually fell in love with. The sharp body lines that I think enhances the Z. I imported the kit from Japan after becoming friends with Hitoshi Matsui and becoming more confident in Amuse now known as R1 Titan.”
 

We love the Work Emotion CR KAI wheels (F: 19×9.5 +15 R: 19×11 +18) with Muteki 12×1.25 Neo Chrome Extended open lug nuts and Toyo Proxes T1 Tires 285/35/19R -255/35/19F:

 

 

The Z was then fitted with ISC Suspension 32 way fully adjustable coilover kit with custom spring rates.  We also included SPC front and rear camber + SPC bolts to dial in the alignment. The brakes were upgraded to Stoptech slotted Rotors and performance pads with the addition of Stainless steel brake lines and Motul fluid. Rich continues to daily drive his Z and visits us for routine maintenance. Next up will be an OS Giken rear end

 

Rich would like to thank his sponsors:  Toyo Tires, Stillen, ISC Suspension, Socal Z, and ZCG.

LONG LIVE THE Z!




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