Dave L comes from Carmel Valley and he visited Z Car Garage for suspension upgrades on his 1972 Datsun 240z. Prior to meeting us he added many parts to the car himself like a 5-speed transmission but needed our expertise for Z-specific parts. Our Z Car Garage Big-Brakes and Z Car Garage CV Axles along with a dyno-tuned 2.8L L-series really transformed this pretty S30.

  

Suspension

 

The chassis was treated to a full suspension rebuild with new parts and bushings from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

Stock vs T3 T/C rods up front:

 

Stock rear lower control arms were replaced with T3 adjustable units:

 

Dave provided us with a set of Tokico/springs from back in the day. We installed new tie-rods, Nissan ball joints, rack bushings, bump stops and moustache bar bushings:

   

 

ZCG Big-Brakes and CV Axles

 

Our readers are likely familiar with “Mrs. Butters”, our 1971 Series 1 240z shop demo car with full suspension and our ZCG Big-Brakes. Following a test drive in Butters, clients are sold on our Z Car Garage Big-Brakes and Z Car Garage CV Axles! Read below for a brief description of these parts:

     

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We removed Dave’s stock brakes and installed our ZCG Big-Brake kit. Up front:

    

 

Our Big-Brakes utilize the OEM brake master cylinder and booster along with the factory hydraulic system. A few more shots of the front setup:

 

At the rear, the stock drums were replaced with our ZCG Big-Brakes:

  

Factory handbrake functionality IS retained! A few close-ups of the front and rear setup:

 

Following the suspension and brake installation was a full alignment:

 

The new ZCG Big-Brakes fit nicely behind the 15″ Ansen Sprint wheels:

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 100 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 

Dave received axle set #291. Stock half shafts and ZCG units shown below with more pictures in the gallery:

   

 

***This Z is up for auction on Bring a Trailer right now, link HERE***

We met Greg a few years ago at a Blackhawk Museum gathering where famed Peter Brock (BRE) was speaking. Greg told us that he found a clean, low-mileage 280z and he was really interested in ZCG going through it. After he visited the shop we discussed our previous 280z builds (Cece, Gary and the Roth’s) and got to work building a Z for Greg that would reflect his tastes while keeping the vintage vibe. This 1977 280z was treated to a ZCG-style mechanical restoration including a new drivetrain, engine bay restoration, total suspension rebuild and more.

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 Drivetrain

 
Greg’s Z received a total engine bay restoration along with upgrades to the driveline for smoother driving and improved torque.  Please visit the gallery below for more pictures documenting the engine bay restoration work, it’s where our efforts shine!

Engine

A fresh 3.1L  engine with new injectors replaced the tired L28:

 
New L31:

    

With the engine/transmission removed we focused our efforts on restoring the engine bay.  Everything was zinc plated or powdercoated.  New parts included brand new injectors, all new fuel system, hoses, fuel filter and all the drive belts.

 

All new hydraulic lines, emissions plumbing and more engine bay clean-up (full re-paint) before/after. More pics in the gallery!

  

Intake manifold cleaned up and powdercoated:

 

An MSA exhaust header was installed:

 

 

At the time we had a 280z 5-speed in our stash but Greg is so particular(we love that) and the unit was gone through by Z car transmission expert Steve Pettersen:

  New clutch/flywheel:

 

With the new engine/transmission even more detail work was performed:

 

MAF/hose/hardware detail:

 

Engine bay restoration, before/after:

Dyno Tuning

 

Rob dyno tuned the rebuilt 3.1L engine making 169hp/179tq to the wheels:

Enjoy L-series music on the dyno!

Suspension

 

Greg wanted a fantastic driver that was worry-free. We replaced all of the hydraulics and front/rear suspension assemblies to match the new driveline.  All suspension was either zinc’d or powdercoated:

  

We installed KYB strut inserts with lowering springs, Suspension Techniques sway bars, Techno Toy Tuning adjustable rear lower control arms, TC rods, and rack bushings, all new wheel bearings and new ball-joints. We do offer a full coil-over setup for track day/performance-oriented customers, and this spring/strut upgrade for those that want a better stance with improved handling without getting beat up.

Suspension refresh with T/C rod and steering rack detail:

     
Rear end with T3 lower control arms in:

 

 

We modified the floor to accommodate Recaro LXF Specialist seats (in leather) to suit Greg’s height while maintaining full seat travel/movemen:

  

New center console, MOMO competition wheel and restored the A/C ensuring it blowed cold (R134A):

  

Details

 

The little things are what we excel at. Exterior items include re-chroming both f/r bumpers and adding Hella H4s with our HID kit. Other interior items include a new tach and making a little seat belt holder clip to work with the Recaros:

 

Please check the gallery below for more detail shots, there are too many to list in this blog post!

Enjoying The Ride

 

With all the attention to detail and upgrades this 280Z can drive comfortably in style with power. Despite common opinion on the 280z, we think it has a wonderful character from that era and when you update similarly as a 240z, they are great sports cars. The majority of our 280z costumers still use their cars as daily drivers (Cece, above).  Greg is super happy with how it came out and he has a smile on his face every time he drives it.  The engine is torquey,  you can stop on a dime and it handles well without riding harshly. Thank you Greg for letting us help build your vision of the ideal 280z.

LONG LIVE THE Z!

***Greg has decided to sell his Z! It is up for auction on Bring a Trailer right now, link HERE***

 

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At Z Car Garage, the Datsun 510 is very close to our heart. Our hero John Morton piloted a 510 in the Trans Am racing series to put Nissan on the map, fueling every Datsun enthusiast’s passion for hot-rodding the humble economy car. We also have our share of race, personal and project 510s. When Mark G contacted us to work on his 510, we happily obliged especially after learning that it was built by our friend, fellow racer and Datsun 510 guru Troy Ermish.

 

510 Beginnings

 

Mark is an avid car enthusiast, growing up here in the South Bay. His first car was a lowered Capri that he tracked in the 80’s at Laguna Seca. He attributes his 510 passion from its rich racing heritage:

 “I was introduced to Sports Car racing at Laguna Seca in the mid 70’s. I have been going to most all of the different events ever since. My favorite was Sports Cars racing, Camel GT’s, IMSA, ALMS. Thus the ‘Poor Man’s BMW 2002’, my recent 510 is my third and hopefully last. Number 2 was also brought back from the dead and used to commute and cruise over Highway 17 to Aptos to work for my Father’s business. The surf rack was installed to haul all kinds of stuff.”

 

In 2015, Mark decided to fulfill his dream of another 510 and bought a project car:

“I wanted something I could turn into a street racer and autocross car for my son. As in any extensive full blown renovation, everything on the car has been touched. I tore it completely apart, soda-blasted the car, personally sandblasted every bolt and part on the car, welded in new floor panels and rebuilt the trunk, back panel and rear valance.”

The project car:

 

Mark’s extensive bodywork:

 

“I met Troy Ermish early on in the process, so when the floors and trunk were repaired, the car was trailered to Troy for a full roll cage, front fender wells were cut back and jack points installed in the rocker panels at the “B” Pillars.”

 

After 18months of bodywork, which Mark was heavily involved with, it was back to Ermish for the final build out. The car was purchased with a 1600 and funky 4 speed, but Mark also scored a 2000cc with two side draft Mikuni’s and a ZX 5 speed transmission. The engine was sent to Rebello for a full rebuild and upgrade to 2360cc spec.

 

T- Square Brain

 

Mark studied art in school and his attention to detail throughout the 510 impressive. From the no-frills interior to uncluttered engine bay it’s no surprise that he earned the nickname “T-square brain”. Each time I see this car it reveals another level of fanaticism that reminds me how awesome Datsun-owners are. Enjoy a few detail shots with more pics in the gallery below:

Engine Bay

Devoid of unnecessary bits, the Rebello 2.3 with dual-Mikuni’s takes center stage:

 

Interior

 

A tribute to the B-Sedan racing 510s of the 70’s, the interior is spartan with a simple dash, roll cage and OMP seats:

 

Again, it’s super sanitary in here with subtle color choices and straightforward switchgear. That is Pete Brock’s signature on the dash!

  

Body

The 2017 Corvette Racing Yellow paint is loud, but in a good way. Mark’s touches here are an exercise in restraint, while harking back to the Trans Am racers he remembered. The white roundel was inspired by our friend Dave Scholz’ Datsun 240z as seen on Petrolicious . 13″ re-pop’d (VTO) AR Libras are the definitive wheel choice here, with contrasting black spokes and chunky Toyo R888 tires:

 

Sorting at ZCG

 

The 510 was constructed with both Mark’s skillset and Troy’s finishing touches. After he finished his project, Mark visited ZCG for adjustments and sorting.

 

ZCG CV Axles!

 

We upgraded Mark’s standard half shafts to our Z Car Garage CV Axles. These CV axles help transmit power to the ground and ensure smoother operation compared to standard half shafts, while eliminating the need for aluminum adapters.  Mark got ZCG VV Axle set #320 and he loves them:

 

Nick about to install the new CVs:

 

Standard half shafts (left) and ZCG CV Axles (right). Note all of the powdercoated suspension parts:

   

Getting Mark Back On The Road

 

Mark was experiencing a re-occurring high water temp issue. Finally the head gasket was compromised so we pulled the engine for a refresh.

 

We re-intalled the the engine and tidied up the engine bay. The electric fan was removed and a fan clutch installed utilizing a 620 water pump/S30 fan blade to make it all fit behind the Koyo radiator:

 

Dyno Tuning

On the dyno, we had a case of deja vu as Mark’s 510 is almost similar to Keith’s. Rob is familiar with tuning the L-Ser-es engine in both race and street 510s. Mark’s Rebello 2360 put own 189hp/178tq to the wheels, gaining 8hp/10tq with Rob’s tuning. You can hear it scream in the video below. Mark will re-visit us for another dyno session after he accumulates more miles.

 

Enjoying The Ride

 

With a few more minor tweaks like door locks and windows, Mark was out and about with his 510. He joined us at the local Fuel Supply Cars and Coffee:

 

Enjoy this video of Mark’s 510 in action:

 

We even spotted Mark at Driving While Awesome Morning Motors:

 

 

Do It In A Datsun

 

I was fortunate to catch up with Mark and meet his son Dom who also has motorsports background. It was rad to see the Datsun being a family affair and Mark all smiles behind the wheel:

 

 “I feel very lucky to be part of the Z Car Garage family. The staff are  all great guys. I will continue to bring the car in for Anything it needs.”

 

Big thanks to Mark for letting us service his 510. We really enjoyed having the 510 in the shop!

 

Speaking of Love for The 510…this weekend 20+ B-Sedan racers will be running at Laguna Seca. I will have a full report for you, stay tuned!

More pictures in the gallery below!
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On Saturday I joined six other cars for a morning cruise through the Santa Cruz Mountains. The two S30 Z cars with us were running our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles!

Glenn’s 1972 Nissan Fairlady 240z-L

 

Glenn Chiou drove his RHD Fairlady Z sporting our Z Car Garage Big-Brakes (for small wheels). He is an avid vintage race car driver/restorer and found our brake kit offers incredible brake feel and performance all fitting behind his favorite 15×8 zero offset Watanabe wheel:

“The most important aspect to me when it comes to braking on a street driven car is feel. Yes, stopping power is extremely important, but also is not that difficult to achieve on an early Z car that is naturally light to begin with. Feel, however, is something that has always managed to escape me and the ZCG brakes deliver. WOW, what a difference. The feel, modulation, power, sharpness was amazing. Hands down the best brakes I had ever driven on a Z car”

This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few pictures of the Big-Brakes being installed on Glenn’s Z:

 

Glenn was having fun on the twistys on our cruise (see video below). Learn more about his Z in this Petrolicious video.

 

James’ 1972 Datsun 240z

 

James is running our ZCG BBK (1st gen, 328mm) and  Z Car Garage CV Axles in his turbocharged L-Series beast:

 

 

You can learn more about this 560whp Z on Speedhunters and see it in action on Hoonigan Autofocus. James also had a blast on our Saturday cruise:

 

Saturday Cruising

 

We started our drive in Downtown Saratoga and made it to the coast via Bear Creek and Bonny Doon Rd. Here is a short video:

 

We were happy to enjoy the company of cool cars and cool folks, also joining us:

Dustin’s 510

 

We’ve known Dustin and Courtney for many years. Dustin’s 510 4-door runs a KA24DE and sweet Longchamp XR-4 wheels. The side exit exhaust is loud!

 

Tony’s Mazda RX-2

 

Tony has had this RX-2 for many years. In addition to the full restoration it now has a full (S5) 13B drivetrain with a Ford 9″ rear end! It is mint. I haven’t seen Tony in many years so it was a joy to have him along:

Lloyd’s AE86

 

Lloyd has a very cool collection of cars and this AE86 is the latest. Although it sports an F20C drivetrain (Lloyd promised me it’s not the same car as this one), it has numerous upgrades for a better drive. Gotta love TE37s:

 

Geoff’s BMW 2002

 

Geoff’s no stranger to our Bay Area cruises and also owns a Lotus 7. He was the only German this time with his BMW 2002 on rare Campagnolo wheels:

 

I drove my SR-powered ‘67.5 Datsun Roadster and it was a great way to spend the morning.

 

Yes, that’s a Ferrari 250 GT Lusso flying by on HWY 1!

 

More pictures in the gallery below!
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When we learned that a Nissan Silvia was in our area Z Car Garage got excited. This is not the 90’s Silvia (Nissan 240sx here) we know and love, it is the ultra-rare 1965 Silvia CSP311. Only 554 examples were made from ’67 -’67 and never imported to the US.

 

Fortunately for owner Rick K, he was able to acquire this Silvia from our friends at JDM Legends:

“My son (Matt) and I were searching for a nice 240Z. Throughout our search, Matt kept telling me about the Silvia (CSP311).  One became available through JDM Legends. I just wasn’t sure about it until we saw Myron Vernis’ beautiful Silvia featured in a recent JDM exhibit at the Peterson. When we saw the car in person, we were hooked. We purchased the Silvia from JDM-L. It is built on the Nissan/Datsun Roadster chassis and drive train, so it is fun to drive and reliable.”

The Luxurious Datsun 1600 Coupe

 

The Silvia is special for many reasons. As Rick mentioned above, this car was built on the Datsun Roadster chassis, meaning it is a body-on-frame platform sharing the same R16 drivetrain as the Datsun 1600 (SP311). All were hand built and right hand drive with a gorgeous interior. Fairlady owners will notice familiar gauges and switchgear–all borrowed from the contemporary Datsun Roadster. The body was designed by Kazuo Kimura with influence from Albrecht Goertz (of 240z/2000GT fame):

 

Although it was a beautiful, robust little coupe it was not a sales success for Nissan. It did however pave the way for the larger S30:

“Nissan shipped one to the fledgling Datsun distributor in the US. They did not think it would sell in the US (re-naming it a Datsun 1600 Coupe) and that was the end of CSP311. It never made it to full production. We believe ours is one of 5 currently in the US.  Most are in Japan with a large group in Australia as well.  We guesstimate that there may be 150 still in existence world wide.”

 

The Silvia at Z Car Garage

 

Rick brought the Silvia in to us for an inspection and to ensure it was road-worthy. We thank owner Eric Bizek of JDM Legends for referring Rick to us!

“Eric at JDM told us about Z Car Garage and Rob.  Knowing that one of the best shops in the country was 10 minutes from our house gave us the confidence we needed to buy the car.  We knew we had a great shop to work on it in the Bay Area.”

We developed a plan to address some deferred maintenance and sort out the tired suspension. A surprisingly clean underbody (remember this came from Japan!) revealed some corrosion:

 

To satisfy our curiosity we placed the Silvia on the scales and it checked in at a scant 2210lbs:

 

We even put it on the dyno to make sure the engine was healthy. Could this be the only Silvia in the US to be dyno tuned? 😀

 

The Silvia put down a stout 67hp/81tq to the wheels, enjoy the video:

 

 

Rick and son Mat have been enjoying the Silvia and sharing it with other enthusiasts.

 “Matt and I enjoy driving it often. We also have taken it to Cars and Coffee events in the Bay Area and most notably were welcomed with position A at the Wrigley building in Santa Cruz. The Driving While Awesome Cars and Coffee was one of the best we had been to.”

We also spotted it at the 2019 Saratoga Classic Car Show:

 

While Rick and Matt were at the shop we let them drive Butters, our  1970 Series 1 shop demo Z. They were hooked:

“Hi Rob,  It was great to meet you and your team.  Matthew could barely sleep last night after driving Butters.  Thanks so much for letting us take it out.  Truly amazing. We want a Z just like that.”

 

Big thanks to Rick for letting us work on the Silvia. We suggested that a car this rare and significant should be as close as possible to a factory correct restoration which we agree with. For now they are just Enjoying The Ride!